Remove/install rear window

AR67.20-T-5145D

Remove/install rear window

15.11.11



Removing

 Danger!

Risk of injury from pinching or crushing hands and feet when working on windows.

Secure windows against dropping; use only specified lifting tools; wear safety shoes.

AS67.00-Z-0003-01A

 Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

1

Cover vehicle passenger compartment

 Protect vehicle passenger compartment against damage and contamination with solid cover in area of passage and rear window.

2

Remove display in rear

3

Remove paneling

 In area of rear roof pillars and above last seat row

4

Remove taillamps from upper edge of window

5

Cut out rear window (1) with cutting blade

AR67.20-T-3550-01B

 Cutting blade

*124589126300

Electric special cutter

6

Remove rear window from body opening

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

7.1

Lay down rear window

 When reusing rear window, put down on assembly table or padded surface.

7.2

Dispose of rear window

 When replacing: Dispose of rear window environmentally properly.



Install

 Danger!

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

8

Prepare rear window for installation

AR67.10-T-1000-03B

Bonding agent

*BR00.45-Z-1019-02A

Activator

*BR00.45-Z-1023-04A

9

Prepare body flange for installation of window

AR67.10-T-1501-01B

Bonding agent

*BR00.45-Z-1019-02A

Activator

*BR00.45-Z-1023-04A

Spacer

*BR00.45-Z-1003-10A

Rubber base

*BR00.45-Z-1004-10A

Electric special cutter

10

Glue in rear window

 Repair any paint damage previously. The window should only be glued on a contact surface primed with epoxy thick-layer filler.

AR67.20-T-5145-02D

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

Electric cartridge gun

Sealant

*BR00.45-Z-1013-02A

Sikaflex adhesive

*BR00.45-Z-1017-02A



Clean

11

Clean rear window



Checking

12

Check rear window for leakage

Number

Designation

Order number

BR00.45-Z-1019-02A

Bonding agent Sika primer 206 G+P

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

BR00.45-Z-1013-02A

Sealant 221, 310 ml, DB supply specification 6069.20

A 001 989 64 20

BR00.45-Z-1017-02A

Sikaflex 265 adhesive, black

A 006 989 08 71 10

BR00.45-Z-1023-04A

Sika activator

A 005 989 58 71

BR00.45-Z-1003-10A

Spacer 5X8X15 mm

A 357 616 03 90

BR00.45-Z-1004-10A

Rubber spacers

-