Remove/install rear window

AR67.20-T-5145C

Remove/install rear window

15.11.11



Removing

 Danger!

Risk of injury due to hands being crushed when window glass is not secure

Secure window to prevent it from falling down.

AS67.00-Z-0002-01A

 Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

1

Cover vehicle passenger compartment

 Protect vehicle passenger compartment against damage and contamination with solid cover in area of passage and rear window.

2

Cover seat bolster in rear area.

3

Remove rear headliner (2)

AR68.30-T-7608C

 Long wedge

*115589035900

4

Remove pillar paneling (3)

 Remove right and left pillar paneling in area of rear bench seat.

5

Remove taillamps (4)

 Unscrew bolts (5) on right and left taillamps on upper edge of window.

6

Cut out rear window (1)

Cut out glass pane with cutting blade

AR67.20-T-3550-01C

 Cutting blade

*124589216300

Special cutter

7

Remove rear window (1) from body opening

 Install cup suction tool on outside of window.

 For this work two persons and a suitable base are required.

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

8.1

Lay down rear window (1)

 When reusing rear window, put down on assembly table or padded surface. Two persons are required for this work.

8.2

Dispose of rear window (1)

 When replacing rear window dispose of environmentally properly.



Install

 Danger!

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

9

Prepare rear window for installation

AR67.10-T-1000-03B

Activator

*BR00.45-Z-1023-04A

Bonding agent Sika primer 206 G+P

*BR00.45-Z-1019-02A

10

Prepare body flange for installation of window

AR67.10-T-1501-01C

Cleaner

*BR00.45-Z-1012-04A

Bonding agent Sika primer 206 G+P

*BR00.45-Z-1019-02A

Activator

*BR00.45-Z-1023-04A

Spacer

*BR00.45-Z-1003-10A

Rubber spacers

*BR00.45-Z-1004-10A

Special cutter

11

Glue in rear window

 Repair any paint damage previously.

The window should only be glued on a contact surface primed with epoxy thick-layer filler. On contact surfaces not primed or only coated with top coat paint a permanent bond is not ensured.

AR67.20-T-5145-02C

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

Electric cartridge gun

Sikaflex 255FC sealing adhesive

*BR00.45-Z-1012-02A

Sealant

*BR00.45-Z-1013-02A

Adhesive

*BR00.45-Z-1017-02A

Cleaner

*BR00.45-Z-1025-04A

12

Install headliner (2) at rear

AR68.30-T-7608C

13

Install pillar paneling (3)

 Install right and left pillar paneling in area of rear bench seat.

14

Clean passenger compartment

15

Clean rear window (1) and check for leakage

 Clean glass surfaces with window cleaner and rub with cleaning paper.

*BR00.45-Z-1025-04A

Number

Designation

Order number

BR00.45-Z-1019-02A

Bonding agent Sika primer 206 G+P

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

BR00.45-Z-1012-02A

Sikaflex 255FC sealing adhesive

-

BR00.45-Z-1017-02A

Sikaflex 265 adhesive, black

A 006 989 08 71 10

BR00.45-Z-1013-02A

Sealant 221, 310 ml, DB supply specification 6069.20

A 001 989 64 20

BR00.45-Z-1023-04A

Sika activator

A 005 989 58 71

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

BR00.45-Z-1012-04A

Cleaner EVO: A6280001147

A 003 989 72 71

BR00.45-Z-1003-10A

Spacer 5X8X15 mm

A 357 616 03 90

BR00.45-Z-1004-10A

Rubber spacers

-