Remove/install rear window

AR67.20-T-5145B

Remove/install rear window

15.11.11



Removing

 Danger!

Risk of injury due to hands being crushed when window glass is not secure

Secure window to prevent it from falling down.

AS67.00-Z-0002-01A

 Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

1

Cover vehicle passenger compartment

 Protect vehicle passenger compartment against damage and contamination with solid cover in area of passage and rear window.

2

Cover seat bolster in rear area.

3

Remove paneling

 In area of last roof pillars and above last seat row.

Remove/install rear roof paneling

AR68.30-T-7608B

4

Remove taillamps from upper edge of window

5

Cut out rear window (1)

Cut out glass pane with cutting blade

AR67.20-T-3550-01B



*124589216300

Multicutter

6

Remove rear window (1) from body opening

 Install cup suction tool on outside of window.

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

7.1

Lay down rear window (1)

 When reusing rear window, put down on assembly table or padded surface.

7.2

Dispose of rear window (1)

 When replacing rear window dispose of environmentally properly.



Install

 Danger!

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

8

Prepare rear window (1) for installation

AR67.10-T-1000-03B

Bonding agent

*BR00.45-Z-1019-02A

Activator

*BR00.45-Z-1023-04A

9

Prepare body flange for installation of window

AR67.10-T-1501-01B

Cleaner

*BR00.45-Z-1012-04A

Bonding agent

*BR00.45-Z-1019-02A

Activator

*BR00.45-Z-1023-04A

Spacers

*BR00.45-Z-1003-10A

Rubber base

*BR00.45-Z-1004-10A

Special cutter

10

Glue in rear window (1)

 Repair any paint damage previously.

The window should only be glued on a contact surface primed with epoxy thick-layer filler. On contact surfaces not primed or only coated with top coat paint a permanent bond is not ensured.

AR67.20-T-5145-02B

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

Electric cartridge gun

Sikaflex 255FC sealing adhesive

*BR00.45-Z-1012-02A

Sikaflex adhesive

*BR00.45-Z-1017-02A

11

Install paneling

 In area of last roof pillars and above last seat row.

Remove/install rear roof paneling

AR68.30-T-7608B

12

Clean passenger compartment

13

Clean rear window (1) and check for leakage

 Clean glass surfaces with window cleaner and rub with cleaning paper.

Number

Designation

Order number

BR00.45-Z-1019-02A

Bonding agent Sika primer 206 G+P

Sika Deutschland GmbH
Stuttgarter Strasse 139
72574 Bad Urach
Germany
Tel. +49 7125 940-761
Fax +49 7125 940-763
www.sika-industry.de

BR00.45-Z-1012-02A

Sikaflex 255FC sealing adhesive

-

BR00.45-Z-1017-02A

Sikaflex 265 adhesive, black

A 006 989 08 71 10

BR00.45-Z-1013-02A

Sealant 221, 310 ml, DB supply specification 6069.20

A 001 989 64 20

BR00.45-Z-1012-04A

Cleaner EVO: A6280001147

A 003 989 72 71

BR00.45-Z-1023-04A

Sika activator

A 005 989 58 71

BR00.45-Z-1003-10A

Spacer 5X8X15 mm

A 357 616 03 90

BR00.45-Z-1004-10A

Rubber spacers

-