Remove/install rear window

AR67.20-P-5145SR

Remove/install rear window

22.02.2019

Model

453.0

1

Rear window

2

Masking tape

 Warning

Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.

When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).

AS82.30-Z-0001-01A

Topical note

Notes on removal/installation of rear window

AH67.20-P-2000-02A



Remove

1

Prepare 1-component adhesive

When using 1-component adhesive.

AR67.10-P-1000-12SX

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

*BR00.45-Z-1089-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

2

Open side window in driver door


The side window of the driver door should remain open during the curing time.
Otherwise the rear window (1) can be pressed toward outside by the air when a door is closed.

3

Remove detachable parts in area of rear window (1)

AR67.20-P-2101SR

4

Mask upper area of liftgate with masking tape (2)

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

5

Cut out rear window (1) with cutting wire

AR67.20-P-5145-01SR

6

Remove rear window (1) from liftgate with cup suction tools



Install

7

Prepare body flange for installation of window

AR67.10-P-1501-01SR

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

Primer stick

*BR00.45-Z-1012-07A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

8

Replace window rubber spacers on liftgate

 Do not remove protective foil.

9

Remove masking tape (2) from liftgate

10

Prepare rear window (1) for installation

AR67.10-P-1000-03P

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

11

Align rear window (1) before installing in body opening

AR67.20-P-4050-04SR

 Aid of helper required.

 Feeler gauge

*129589032100

12

Remove protective foil from rubber window spacers

13

Apply adhesive material

AR67.10-P-1000-08SR

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

 Adapter

*000589866300

14

Install rear window (1) in body flange of liftgate

AR67.20-P-5145-02SR


The side windows should be open during the curing time of the window adhesive.
This prevents the rear window (1) from being pressed outwards by the air pressure when the doors are closed before the bond has completely cured.

 Aid of helper required.

15

Align rear window (1) before installing in body opening

AR67.20-P-4050-04SR

 Feeler gauge

*129589032100

16

Secure rear window (1) with textile adhesive tape

 Leave textile tape on vehicle until curing time of window adhesive has expired.
Curing time is approx. 2 hour, calculated from the time the rear-end door window is installed.

17

Remove detachable parts in area of rear window (1)

AR67.20-P-2101SR



Check

18

Check all electrical consumers in area repaired for proper function



Clean

19

Clean rear window (1) and vehicle interior

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1015-02A

Glazing repair kit, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker Gmbh
Fritz-Hecker-Str. 47-107
50968 Cologne
Germany
Tel.: +49 221 370606
Fax. +49 221 3706410
www.spieshecker.com

BR00.45-Z-1089-02A

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01