Remove/install rear window

AR67.20-P-5145MFA

Remove/install rear window

30.07.2020

Model

118.6, 177.0, 247

Shown on model 177.0

1

Rear window

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on removal/installation of rear window

AH67.20-P-2000-02A

Notes on HANDS-FREE ACCESS

AH80.61-P-0001-01A



Remove

1

Open side window in driver door.


The side window in the driver door must be open during the curing time of the adhesive material.
Otherwise, the rear window (1) can be pressed toward the outside by the air when the doors are closed.

2

Remove detachable parts in the area of the rear window (1).

AR67.20-P-2101MFA

3

Cover vehicle interior in the repair area.

4

Fix the electrical lines on the rear window (1) in place to the inside of the rear window (1) with adhesive tape.

 The number of electrical connectors varies according to vehicle equipment.

5

Mask off areas around the rear window (1) with suitable adhesive tape.


Mask repair area.
Otherwise, the vehicle paintwork will be damaged.

6

Set the liftgate at an angle of approx. 45° and fix in place using suitable means.

7

Cut out rear window(1) with the windshield removal tool and remove.

AR67.00-P-0001-01MFA

 Helper required.



Install

Topical note

Notes on handling adhesive

AH67.00-P-1000-01A

8

Prepare the window frame of the rear window(1) for installation.

AR67.20-P-5145-12MFA

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


The bonding area on the rear window (1) must be absolutely free of dust and grease.
Otherwise, adhesion problems will occur.

 Use only primer fillers and primer sticks approved by Daimler AG:
https://xentryportal.i.daimler.com

9

Replace rubber window spacers on the liftgate.

 Glue on position of rubber spacer disks based on old positions.

Assembly cleaner

*BR00.45-Z-1028-04A

10

Prepare rear window (1) for installation.

AR67.20-P-5145-03MFA


The bonding area on the rear window (1) must be absolutely free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.

11

Apply adhesive material to the rear window (1).

AR67.20-P-3000-05MFA


Fit rear window (1) within 10 min after applying adhesive material on body flange.
Otherwise, the adhesive force of the adhesive material will be impaired.

 Adapter

*000589866300

12

Align rear window (1) in the body opening, firmly press on and fix in place with suitable fabric tape.

AR67.20-P-4050-04MFA


The side window of the driver's door should remain open during the curing time.
Otherwise the rear window (1) can be pressed towards the outside by the air when a door is closed.

 Helper required.
Observe the manufacturer's specifications for the curing time of the adhesive material.
Perform the following work only after the curing time.

Model 247Distance between lower edge of window and liftgate panel edge

*BE67.20-P-1001-01U

Model 118.6, 177.0Distance between lower edge of window and liftgate panel edge

*BE67.20-P-1002-01S

 Feeler gauge

*129589032100



Clean

13

Remove adhesive strips and cover material from vehicle.

14

Clean repair area.

15

Install detachable parts in area of rear window (1).

AR67.20-P-2101MFA

16

Close side window of the driver's door.

Rear window

Number

Designation

Model 247.0

Model 247.6

BE67.20-P-1001-01U

Distance between lower edge of window and liftgate panel edge

Dimension "B"

mm

3 (+1/-1,5)

3 (+1/-1,5)

Rear window

Number

Designation

Model 247.7

BE67.20-P-1001-01U

Distance between lower edge of window and liftgate panel edge

Dimension "B"

mm

3 (+1/-1,5)

Test and adjustment values for rear window

Number

Designation

Model 118.6

Model 177.0

BE67.20-P-1002-01S

Distance between lower edge of window and liftgate panel edge

Dimension "B"

mm

3 (-1,5/+1)

3 (1)

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01