Remove/install rear window

AR67.20-P-5145LF

Remove/install rear window

09.04.2020

Model

217.3

Model

222

except code Z07 (B7 armoring on special protection version)

Shown on model 222

1

Rear window

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T



Remove

1.1

Prepare 1-component adhesive cartridge

When using 1-component adhesive.

AR67.10-P-1000-12SX

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

1.2

Prepare 2-component adhesive cartridges

When using 2-component adhesive.

AR67.10-P-1000-07P

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1049-02A

2

Open driver door side window


The side window of the driver door should remain open during the curing time.
Otherwise the rear window (1) can be pressed toward outside by the air when a door is closed.

3

Remove detachable parts in area of rear window (1)

AR67.20-P-2100LF

4

Cover over rear shelf

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

5

Cut out rear window (1) with window removal tool

6

Remove rear window (1) from body with cup suction tools

 Helper required.



Install

7

Prepare body flange for installation of window

AR67.10-P-1501-01P

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Primer stick

*BR00.45-Z-1012-07A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

8

Replace rubber window spacers

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Do not yet remove protective foils.

Shim, rear-wall window 14 X 8 X 5 mm

*BR00.45-Z-1006-10A

Shim, side window at sidewall 20 X 6.5 X 5 mm

*BR00.45-Z-1007-10A

Spacer

*BR00.45-Z-1008-10A

9

Prepare rear window (1) for installation

AR67.10-P-1000-03P

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

10

Align rear window (1) in body opening

AR67.20-P-4050-04LF

Model 222
except code Z07 (B7 armoring on special protection version)Distance between top edge of window and transition between fold and rear edge of roof

*BE67.20-P-1001-01L

Model 217.3Distance between roof paneling and rear window

*BE67.20-P-1001-01N

 Feeler gauge

*129589032100

11

Remove protective foil from rubber window spacers

12

Apply adhesive material

AR67.10-P-1000-08P

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

13

Glue in rear window (1)

AR67.20-P-2000-05P

 Helper required.

14

Remove cover from rear shelf

15

Remove detachable parts in area of rear window (1)

AR67.20-P-2100LF



Check

16

Check all electrical consumers in area repaired for proper function



Clean

18

Clean rear window (1) and vehicle interior

Test and adjustment values for rear-wall window, rear window

Number

Designation

Model 222

BE67.20-P-1001-01L

Distance between top edge of window and transition between fold and rear edge of roof

mm

3,5 (1)

Test and adjustment values for rear-wall window, rear window

Number

Designation

Model 217

BE67.20-P-1001-01N

Distance between roof paneling and rear window

mm

3,5 (1,0)

Repair materials

Number

Designation

Order number

BR00.45-Z-1006-10A

Shim, rear-wall window 14 X 8 X 5 mm

A 210 671 03 97

BR00.45-Z-1007-10A

Shim, side window at sidewall 20 X 6.5 X 5 mm

A 240 671 00 97

BR00.45-Z-1008-10A

Spacer

A 356 693 00 44

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1015-02A

Glazing repair kit, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Glazing repair kit, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker Gmbh
Fritz-Hecker-Str. 47-107
50968 Cologne
Germany
Tel.: +49 221 370606
Fax. +49 221 3706410
www.spieshecker.com

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01