Remove/install rear wall window

AR67.20-P-2000RG

Remove/install rear wall window

11.05.2017

Model

190.3

1

Rear window

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T

Notes on sensor system for trunk lid opening/closing

AH80.61-P-0001-01A

Preparatory tasks

1

Prepare 1-component adhesive cartridge

AR67.10-P-1000-12SX

 Heating time is approx.60 min.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

2

Open the side window in driver door


The side window in driver door must be completely open.
This prevents the rear window (1) from being pressed outwards by the air pressure when a door is closed before the bond has completely cured.



Remove

3

Remove detachable parts when replacing rear window (1)

AR67.20-P-2100RG

4

Cut out windshield (1) with window removal tool

AR67.10-P-1000-11SX

5

Remove rear window (1) with cup suction tool

 Helper required.



Clean

6

Clean passenger compartment

 As required.



Install

7

Prepare body flange for installation of window

AR67.10-P-1501-01RG

 Commercially available devices/tools
Wet/dry vacuum cleaner

Primer stick

*BR00.45-Z-1012-07A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

8

Replace windshield rubber spacers

AR67.10-P-1000-02T

9

Prepare rear window (1) for installation

AR67.10-P-1000-03RG

 Allow primer to air-dry for a minimum of 10 min.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

10

Align rear window (1) in body opening

AR67.20-P-2000-04RG

 Helper required.

Gap dimension, rear window to liftgate

*BE60.00-P-1025-01EA

Gap dimension, roof to liftgate rear window

*BE60.00-P-1018-01EA

 Feeler gauge

*129589032100

11

Remove protective foil from rubber window spacers

12

Apply adhesive material

AR67.10-P-1000-08P

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

13

Install rear window (1) and fasten with suitable adhesive tape

AR67.20-P-2000-05P

 Helper required.

 The curing time (drive-away time), from the time the rear window (1) is installed, is approx. 2 h.

14

Install detachable parts when replacing rear window (1)

After curing time of adhesive material.

AR67.20-P-2100RG

Concluding tasks

15

Close side window in driver door

After curing time of adhesive material.

16

Remove all adhesive strips

After curing time of adhesive material.



Clean

17

Clean rear window (1) and vehicle interior

Gap dimensions

Number

Designation

Model 190.3

BE60.00-P-1018-01EA

Gap dimension, roof to liftgate rear window

Dimension "R"

mm

5 (1,5)

See

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

BE60.00-P-1025-01EA

Gap dimension, rear window to liftgate

Dimension "Y"

mm

3 (1)

See

AR60.00-P-0700-01RG

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01