Remove/install rear wall window

AR67.20-P-2000P

Remove/install rear wall window

09.04.2020

Model

203.0, 207.3, 209.3, 212.1, 218.3, 240

Model

211.0, 212.0

except code Z04 (Light armoring)

Model

230.4

with code P99 (Special model "AMG Black Series")

Shown on model 203.0

1

Rear window

Model 218.3

1

Rear window

A

Punching point

Topical note

Notes on carrying out repair work in the vehicle interior

Model 240

AH68.00-N-0001-01S

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T



Remove

1

Prepare adhesive cartridge with 1-component adhesive

AR67.10-P-1000-12SX

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

2

Open side window in driver door


The side window in the driver door must be completely open.
This prevents the rear window (1) from being pressed outwards by the air pressure when the doors are closed before the bond has completely cured.

3

Remove detachable parts in area of rear window (1)

Model 203.0

AR67.20-P-2100P

Model 207.3

AR67.20-P-2100EC

Model 209.3

AR67.20-P-2100Q

Model 211.0
except code Z04 (Light armoring)

AR67.20-P-2100T

Model 212.0
except code Z04 (Light armoring)
Model 212.1

AR67.20-P-2100EW

Model 218.3

AR67.20-P-2100EL

Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.20-P-2100RBS

Model 240

AR67.20-P-2100H

4

Cover over rear shelf

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

5

Cut out rear window (1) with window removal tool

AR67.10-P-1000-11SX


Model 218.3
Lay cutting wire below sealing lip at top of rear window (1).
Otherwise the rear window (1) will be damaged and must be replaced.

 Model 218.3
Punch awl approx. 30 cm from left outer side of rear window (1) at punching point (A).

6

Remove rear window (1) from body with cup suction tools

 Aid of helper required.



Install

7

Prepare body flange for installation of window

AR67.10-P-1501-01P

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

Primer stick

*BR00.45-Z-1012-07A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

8

Replace windshield rubber spacers

Model 203.0, 207.3, 209.3, 212.1, 218.3, 240
Model 211.0, 212.0
except code Z04 (Light armoring)
Model 230.4
with code P99 (Special model "AMG Black Series")

Model 240

AR67.20-P-2000-03H

 Model 240
Glue window rubber spacers with required thickness at three points of body flange in which spot welds are visible.

 Model 203.0, 207.3, 209.3, 212.1, 218.3
Model 211.0, 212.0
except code Z04 (Light armoring)
Model 230.4
with code P99 (Special model "AMG Black Series")
Glue on window rubber spacers at same points.

 Do not remove protective foil.

Shim, rear-wall window 14 X 8 X 5 mm

*BR00.45-Z-1006-10A

Shim, side window at sidewall 20 X 6.5 X 5 mm

*BR00.45-Z-1007-10A

Spacer

*BR00.45-Z-1008-10A

9

Install rubber profile on rear window (1)

Model 203.0

10

Prepare rear window (1) for installation

Model 203.0, 207.3, 209.3, 218.3, 240
Model 211.0, 212.0/1
except code Z04 (Light armoring)
Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.10-P-1000-03P

 Model 203.0
Model 209.3 up to 5/31/06
It is necessary to replace the antenna system when installing a new rear window (1).

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

11

Install new Global Positioning System antenna (GPS) with APS on rear window (1)

When replacing rear window (1).

Model 203.0, 209.3 up to 5/31/06
with code 352 (COMAND operating and display system)
Model 203.0, 209.3 up to 5/31/06
with code 353 (Audio 30 APS)
Model 203.0, 209.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 203.0, 209.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 203.0, 209.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 203.0, 209.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))

AR82.61-P-7474P

12

Install new antenna module on rear window (1)

When replacing rear window (1).

Model 203.0, 209.3 up to 5/31/06

AR82.62-P-8300P

13

Install new antenna on rear window (1)

When replacing rear window (1).

Model 203.0, 209.3 up to 5/31/06
with code 354 (Telephone antenna)
Model 203.0, 209.3 up to 5/31/06
with code 359 (TELE AID emergency call system)
Model 203.0, 209.3 up to 5/31/06
with code 387 (Preinstallation for telephone "Handy", UPCI system, USA/Canada)
Model 203.0, 209.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 203.0, 209.3 up to 5/31/06
with code 534 (Audio 20 CD radio, Japan)

AR82.70-P-8951P

14

Align rear window (1) in body opening

Model 203.0, 207.3, 209.3, 212.1, 218.3
Model 211.0, 212.0
except code Z04 (Light armoring)
Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.20-P-2000-04P

 Model 240
Center rear window (1).

 Aid of helper required.

Model 207.3, 212.1, 218.3
Model 212.0
except code Z04 (Light armoring)Distance between top edge of window and transition between fold and rear edge of roof

*BE67.20-P-1001-01L

Model 203.0Distance between top edge seal and rear edge of roof

*BE67.20-P-1001-01E

Model 209.3Distance between top edge of window and rear edge of roof

*BE67.20-P-1001-01G

Model 211.0
except code Z04 (Light armoring)Distance between rear window molding at top and fixed glass element at rear

*BE67.20-P-1001-01F

Model 211.0
except code Z04 (Light armoring)Distance between molding of rear window and rear edge of roof

*BE67.20-P-1002-01F

 Feeler gauge

*129589032100

15

Remove protective foil from rubber window spacers

Model 203.0, 209.3, 218.3
Model 211.0
except code Z04 (Light armoring)

16

Replace silicon semiconductors for ground connections

Model 203.0, 209.3

17

Apply adhesive material

Model 203.0, 207.3, 209.3, 212.1, 218.3
Model 211.0, 212.0
except code Z04 (Light armoring)
Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.10-P-1000-08P

Model 240

AR67.10-P-1000-08H

Glazing repair kit, 2-component adhesive

*BR00.45-Z-1015-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Adapter

*000589866300

18

Glue in rear window (1)

Model 203.0, 207.3, 209.3, 212.1, 218.3, 240
Model 211.0, 212.0
except code Z04 (Light armoring)

AR67.20-P-2000-05P

Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.20-P-2000-05RBS

 Aid of helper required.

 Model 230.4
with code P99 (Special model "AMG Black Series")
Mounting wedge

*110589035900

19

Remove cover from rear shelf

20

Remove detachable parts in area of rear window (1)

Model 203.0

AR67.20-P-2100P

Model 207.3

AR67.20-P-2100EC

Model 209.3

AR67.20-P-2100Q

Model 211.0
except code Z04 (Light armoring)

AR67.20-P-2100T

Model 212.0
except code Z04 (Light armoring)
Model 212.1

AR67.20-P-2100EW

Model 218.3

AR67.20-P-2100EL

Model 230.4
with code P99 (Special model "AMG Black Series")

AR67.20-P-2100RBS

Model 240

AR67.20-P-2100H

21

Check all electrical consumers in area repaired for proper function

22

Clean rear window (1) and vehicle interior

Rear window check values

Number

Designation

Model 203.0

BE67.20-P-1001-01E

Distance between top edge seal and rear edge of roof

Dimension "A"

mm

5

Test values for liftgate window, rear window

Number

Designation

Model 211.0

BE67.20-P-1001-01F

Distance between rear window molding at top and fixed glass element at rear

mm

5

Test and adjustment values for rear wall window

Number

Designation

Model 209

BE67.20-P-1001-01G

Distance between top edge of window and rear edge of roof

Dimension "A"

mm

5

Test and adjustment values for rear-wall window, rear window

Number

Designation

Model 207.3

Model 212

BE67.20-P-1001-01L

Distance between top edge of window and transition between fold and rear edge of roof

mm

5 (1)

4,5 (1)

Test and adjustment values for rear-wall window, rear window

Number

Designation

Model 218

BE67.20-P-1001-01L

Distance between top edge of window and transition between fold and rear edge of roof

mm

4,5 (1)

Test values for liftgate window, rear window

Number

Designation

Model 211.0

BE67.20-P-1002-01F

Distance between molding of rear window and rear edge of roof

mm

5

Repair materials

Number

Designation

Order number

BR00.45-Z-1006-10A

Shim, rear-wall window 14 X 8 X 5 mm

A 210 671 03 97

BR00.45-Z-1007-10A

Shim, side window at sidewall 20 X 6.5 X 5 mm

A 240 671 00 97

BR00.45-Z-1008-10A

Spacer

A 356 693 00 44

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1015-02A

Glazing repair kit, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01