Remove/install rear wall window

AR67.20-P-2000N

Remove/install rear wall window

23.02.2017

Model

215.375/378

1

Mounting clip

2

Rear window

3

Electrical connector

A2/12x1

Rear window antenna amplifier module connector

W13

Ground (heated rear window)

4

Rubber channel

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A



Remove

1

1KPrepare -component adhesive cartridge

AR67.10-P-1000-12SX

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

*BR00.45-Z-1089-02A

 Adapter

*000589866300

2

Remove trim from C-pillar

AR68.30-P-4490N

3

Pull down rear roof paneling and unplug connector of antenna amplifier module of rear window (A2/12x1) at antenna amplifier module

 Installation: Replace mounting clip (1).

 Extraction hook

*140589023300

4

Disconnect electrical connection (3)

5

Remove ground line on ground heated rear window (W13)

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

6

Cut out rear window (2) with Roll Out 2004 window removal tool

AR67.10-P-1000-11SX



Cover panel for protecting roof paneling

WF58.50-P-6805-05N

7

Remove rear window (2) from body with cup suction tools

 Helper required.



Clean

8

Vacuum slivers and soiling off



Install

9

Open driver door side window


Open side window in driver door until adhesive has cured (idle time).
Otherwise the momentary pressure when a door is closed can push the rear window (2) outward.

10

Prepare body flange for installation of window

AR67.10-P-1501-01P

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

*BR00.45-Z-1089-02A

Primer stick

*BR00.45-Z-1012-07A

11

Replace rubber profile (4)

12

Prepare rear window (2) for installation

AR67.20-P-1000-07N

13

Align rear window (2) in body opening

AR67.20-P-2000-04N

 Helper required.

Distance between upper edge of shaped rubber gasket and rear edge of roof

*BE67.20-P-1005-01A

 Feeler gauge

*129589032100

14

Apply adhesive material

AR67.10-P-1000-08P


Install rear window (2) within 5 min. after applying adhesive.
Otherwise the adhesive force of the glue starts to decrease.

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

*BR00.45-Z-1089-02A

 Adapter

*000589866300

15

Glue in rear window (2)

AR67.20-P-2000-05N


Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer.
To ensure sufficient strength of the adhesive.

16

Connect electrical connector (3)

17

Remove ground line on ground heated rear window (W13)

18

Clip rear window antenna amplifier module connector (A2/12x1) into antenna module and fasten headliner at rear

19

Install molding onto C-pillar

AR68.30-P-4490N



Clean

20

Clean rear window (2)

Test and adjustment values for rear wall window

Number

Designation

Model 215

BE67.20-P-1005-01A

Distance between upper edge of shaped rubber gasket and rear edge of roof

Dimension "A"

mm

8

Picture

AR67.20-P-2000-04N

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1089-02A

Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01