Remove/install rear window

AR67.20-P-2000M

Remove/install rear window

15.3.10

19.7.08

Note on painting in the glazing area added

Step 9



Removing

 Danger!

Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

1

Prepare 1-component adhesive cartridge

AR67.10-P-1000-12SX

 Intermediate piece

*000589866300

Cartridge preheater, cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1089-02A

2

Remove trim from C-pillar

AR68.30-P-4490M

3

Remove rubber channel (2) from body flange at bottom

4

Disconnect rear window antenna connector (A2/32x1) and ground, heated rear window (W13) to C-pillar and fasten to rear window (1) with adhesive tape.

5

Remove trim frame from rear window (1).

AR67.20-P-2200M

6

Remove rubber spacers

AR67.20-P-2000-01E

7

Cut out rear window (1) with Roll Out 2004 window removal tool

Roll out 2004 window removal tool

gotis://K_67.0_01.0

AR67.10-P-1000-11SX

Suction lifting device

gotis://K_67.0_03.0

8

Remove rear window (1) from body with cup suction tools

 Aid of helper required.

Suction lifting device

gotis://K_67.0_03.0



Install

9

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

10

Replace rubber spacers

 Do not remove protective foil.

AR67.20-P-2000-03M

11

Prepare rear window (1) for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

12

Install rubber channel (2) at bottom of body flange

 Check rubber channel (2), replace if necessary.

13

Align rear window (1) in body opening

 Aid of helper required.

AR67.20-P-2000-04E

 Observe gap

 Feeler gauge

*129589032100

Suction lifting device

gotis://K_67.0_03.0

Distance between top edge of window and rear edge of roof

*BE67.20-P-1001-01A

14

Remove protective foil from rubber spacers

15

Apply adhesive material

Install rear window (1) within 10 minutes, otherwise adhesive force of adhesive material starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

16

Install rear window (1)

 Open a side window in the vehicle to prevent the rear window (1) from being pressed outward by air pressure when the door is closed

AR67.20-P-2000-05M

 Aid of helper required. The waiting time (time before vehicle can be driven) is approx. 1 h calculated from the time the rear window (1) is installed.

Suction lifting device

gotis://K_67.0_03.0

17

Install trim frame on rear window (1)

AR67.20-P-2200M

18

Connect rear window antenna connector (A2/32x1) and ground, heated rear window (W13) to C-pillar

19

Install paneling on C-pillar

AR68.30-P-4490M

20

Clean rear window (1)

Number

Designation

Model 220

BE67.20-P-1001-01A

Distance between top edge of rear window and rear edge of roof

Dimension "A"

mm

20

See picture

AR67.20-P-2000-04E

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com