Remove/install rear wall window

AR67.20-P-2000FF

Remove/install rear wall window

07.03.2019

Model

454.0

1

Rear window

2

Rear-end door

1

Rear window

2

Rear-end door

4

Rear spoiler

E3

Left taillamp

E4

Right taillamp

S62/35

Rear-end door button



Remove

 Warning

Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows

Always interrupt air supply or power supply before inserting or removing blade.
Wear protective gloves and safety glasses

AS67.00-Z-0001-01A

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

1

Remove rear spoiler (4)

AR88.30-P-0500FF

2

Remove tailgate wiper motor

AR82.30-P-6900FF

3

Remove button for rear-end door (S62/35)

AR72.20-P-2555FF

4

Remove left taillamp (E3) and right taillamp (E4)

AR82.10-P-4905FF

5

Disconnect the connectors of the rear window heater from the rear window (1) and attach them to the inside of the rear-end door (2) with adhesive tape

6

Mask of the rear-end door (2) in the bottom area of the rear windows (1)

7

Cut into the rear window (1) in areas C and D with cutting blade from inside

 Use the straight cutting blade in area C.
In area D, use the bent cutting blade with a blade length of 33 mm.

 Set of cutting blades

*454589016300

8

Cut out the rear window (1) in areas A, B and E with cutting blade and grab handle from outside

 In area A, use the bent cutting blade with a blade length of 25 mm.
In areas B and E, use the bent cutting blade with a blade length of 45 mm.

 Set of cutting blades

*454589016300

9

Lift the rear window (1) with cup suction tools off the rear-end door (2)

 Aid of helper required.



Install

10

Install rear spoiler (4)

Throughout the entire assembly work on the new rear window (1), cotton gloves must be worn. Ensure that no fingerprints are present in the area of the bonding surface.

AR88.30-P-0500FF

11

Prepare the body flange of the rear-end door (2) for installing the window

AR67.20-P-5160-01FF


The bonding area must be absolutely free of dust and grease
in order to prevent paint adhesion problems of the adhesive material during window installation.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

12

Prepare rear wall window (1) for installation

AR67.20-P-1000-07FF


Bonding area on rear window (1) must be fully free from dust and grease.
Otherwise the adhesive force of the adhesive material can decrease.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

13

Open the crank window in the driver's door and front passenger door

 This prevents the rear window (1) from being pressed outwards by the air pressure when the doors are closed before the bond has completely cured.

14

Apply adhesive material

AR67.20-P-2000-08RR


Install rear window (1) within 2 minutes of applying adhesive material to body flange.
Otherwise the adhesive force of the adhesive material can decrease.

 Durability will have been reached after approx. 2 h, measured from time when the rear window (1) is installed. The rated accident strength will not have been achieved until after approx. 8 h.
Uniformly apply adhesive bead at a height of approx. 12 mm.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

 Adapter

*000589866300

15

Insert the rear window (1), align it on the right and left of the bottom area with rear-end door (2) and press it firmly in all round.

 Durability will have been reached after approx. 2 h, measured from time when the rear window (1) is installed. The rated accident strength will not have been achieved until after approx. 8 h.

16

Check the distance between the rear windows (1) and the rear-end door (2) in the bottom area; adjust it if necessary.

 In the bottom area, the rear window (1) must have a distance of
approx. 1 mm from the rear-end door (2).

 Feeler gauge

*452589012100

17

Open the rear-end door (2), lock it in a horizontal position with a wire and let the adhesive material cure.

 After installing the rear window (1), do not move the vehicle until the adhesive has dried at the very earliest.

18

Connect the connectors of the rear window heater to the rear window (1).

19

Install left taillamp (E3) and right taillamp (E4)

AR82.10-P-4905FF

20

Install button for rear-end door (S62/35)

AR72.20-P-2555FF

21

Install tailgate wiper motor

AR82.30-P-6900FF

Repair materials

Number

Designation

Order number

BR00.45-Z-1141-02A

Adhesive parts kit (with isopropanol cleaner)

A 451 989 00 71