Remove/install rear window

AR67.20-P-2000E

Remove/install rear window

15.3.10

19.7.08

Note on painting in the glazing area added

Step 8



Removing

 Danger!

Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.

Always remove ignition key when working on windshield wiper mechanism.

AS82.30-Z-0001-01A



Notes on remove/install rear window

AH67.20-P-2000-01T

1

Prepare 1-component adhesive cartridge

AR67.10-P-1000-12SX

 Intermediate piece

*000589866300

Cartridge preheater, cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1089-02A

2

Remove trim frame from rear window (1).

AR67.20-P-2200E

3

Remove trim from C-pillar

Model 202.03

Model 202.01/02/12

AR68.30-P-4490E

4

Disconnect electrical connections from rear window (1) and fasten with adhesive tape (arrow)

5

Remove rubber spacers

AR67.20-P-2000-01E

6

Cut out rear window (1) with Roll Out 2004 window removal tool

Roll out 2004 window removal tool

gotis://K_67.0_01.0

AR67.10-P-1000-11SX

Suction lifting device

gotis://K_67.0_03.0

7

Remove rear window (1) from body with cup suction tools

 Aid of helper required.

Suction lifting device

gotis://K_67.0_03.0



Install

8

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

9

Replace rubber spacers

 Do not remove protective foil.

AR67.20-P-2000-03E

10

Prepare rear window (1) for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

11

Align rear window (1) in body opening

 Aid of helper required.

AR67.20-P-2000-04E

 Observe gap

 Feeler gauge

*129589032100

Suction lifting device

gotis://K_67.0_03.0

Distance between top edge of window and rear edge of roof

*BE67.20-P-1001-01A

12

Remove protective foil from rubber spacers

13

Apply adhesive material

Install rear window ( 1) within 10 minutes, otherwise adhesive force of adhesive material starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

14

Install rear window (1)

 Open a side window in the vehicle to prevent the rear window (1) from being pressed outward by air pressure when the door is closed

AR67.20-P-2000-05D

 Aid of helper required. The waiting time (drive-away time) is approx. 1 h calculated from the time the rear window (1) is installed.

Suction lifting device

gotis://K_67.0_03.0

15

Install trim frame on rear window (1)

AR67.20-P-2200E

16

Connect electrical connections to rear window (1)

17

Install molding onto C-pillar

Model 202.03

Model 202.01/02/12

AR68.30-P-4490E

18

Clean rear window (1) and passenger compartment

Number

Designation

Model 202.01/02/03/12

BE67.20-P-1001-01A

Distance between top edge of rear window and rear edge of roof

Dimension "A"

mm

18

See picture

AR67.20-P-2000-04E

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com