Remove/install rear window

AR67.20-P-2000D

Remove/install rear window

15.3.10

19.6.08

Note on painting in the glazing area added

Step 10



Removing

1

Prepare adhesive cartridge

Cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

2

Remove molding on rear window

ra67001400220x

3

Remove trim from rear pillar

ra68001400449x

4

Connect electrical connection (1) and fasten on rear window (2) with adhesive window

5

Mask window cutout with adhesive tape (arrows)

6

Remove supports on clips (arrow)

 Danger!

Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

7

Cut rear window out of with cutting blade

AR67.20-P-2000-02D

 Cutting blade

*124589406300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

8

Lift rear window from body with suction cups (4)

Suction lifting device

gotis://K_67.0_03.0



Install

9

Reinstall support on clips at same point (arrow)

10

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

11

Prepare rear window for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

12

Line up rear window in the body opening

 Aid of helper required.

AR67.20-P-2000-04D

 Observe gap

Suction lifting device

gotis://K_67.0_03.0

Distance between top edge of window and rear edge of roof

*BE67.20-P-1001-01B

13

Apply adhesive material

Install rear window within 10 minutes before adhesive force of glue starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

14

Install rear window

Open side window on vehicle to release air pressure when the doors are closed which could press rear wall window outwards.

AR67.20-P-2000-05D

 The curing time, calculated from the time the rear window is installed, is approx. 1 h.

Suction lifting device

gotis://K_67.0_03.0

15

Install molding on rear window

ra67001400220x

16

Connect electrical connection (1) to rear window

17

Install paneling on rear pillar

ra68001400449x

Number

Designation

Model 140

BE67.20-P-1001-01B

Distance between top edge of window
and rear edge of roof

Dimension "A"

mm

16

See picture

AR67.20-P-2000-04D

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com