Remove/install rear window

AR67.20-P-2000CA

Remove/install rear window

15.3.10

19.6.08

Note on painting in the glazing area added

Step 12



Removing

1

Prepare adhesive cartridge

Cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

2

Remove glass roof

 See Operator's Manual

3

Remove molding from glass roof

AR88.85-P-3001C

4

Turn glass roof and lay down on soft subsurface to avoid damage to paint

5

Remove inner paneling from glass roof

 It is not necessary to remove the front paneling

AR68.30-P-4370C

6

Remove sun blind from glass roof

AR68.50-P-0200C

7

Remove electric connections (1) and bend back toward window

8

Bend sheet metal lugs (2) to window at top

 Danger!

Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

9

Cut rear window out of with cutting blade

AR67.20-P-2000-02C

 Cutting blade

*124589126300

 Cutting blade

*124589036300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

10

Remove rear window from glass roof with suction cups

Suction lifting device

gotis://K_67.0_03.0

11

Remove rubber seal (5) between rear window and roof window



Install

12

Prepare body flange for installation of window

Allow primer to flash off for at least 10 minutes, otherwise the adhesive force of the glue is decreased..

AR67.10-P-1501-01CA



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

 Cutting blade

*124589036300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

13

Prepare rear window for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

14

Check rubber spacers (4), replace if necessary

AR67.20-P-2000-03C

15

Check retaining strips (3) on body flange, replace if necessary

 Cover retaining strips (3) for aligning rear window with protective foil

16

Line up rear window in the body opening

 Aid of helper required.

AR67.20-P-2000-04CA

 Observe gap

 Feeler gauge

*129589032100

Suction lifting device

gotis://K_67.0_03.0

Distance between top edge of rear window and rear edge of roof window

*BE67.20-P-1004-01A

17

Remove protective foil from retaining strips (3)

18

Apply adhesive material

Install rear window within 10 minutes before adhesive force of glue starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

19

Install rear window

 The curing time, calculated from the time the rear window is installed, is approx. 1 h.

AR67.20-P-2000-05C

Suction lifting device

gotis://K_67.0_03.0

20

Bend sheet metal lugs (2) around gluing flange at top

21

Install rubber seal (5) between rear window and roof window after the glue has cured by using long wedge (6)

 Observe curing time of glue

 Coat rubber seal (5) with soap solution to facilitate installation

 Long wedge

*115589035900

22

Install molding on glass roof

AR88.85-P-3001C

23

Turn glass roof and lay down on soft subsurface to avoid damage to paint

24

Install electric connections (1) on both sides

25

Install sun blind on glass roof

AR68.50-P-0200C

26

Install inner paneling on glass roof

AR68.30-P-4370C

27

Install glass roof, position

 See Operator's Manual

Number

Designation

Model
129 with code 415a

BE67.20-P-1004-01A

Distance between top edge of rear window and rear edge of roof window

Dimension "A"

mm

5

See picture

AR67.20-P-2000-04CA

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2-component EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax +49 221 3706410
www.spieshecker.com