Remove/install rear wall window

AR67.20-L-2000VB

Remove/install rear wall window

15.3.10

8.12.08

Note on painting in the glazing area added

Step 8



Removing

1

Prepare adhesive cartridge

Cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

2

Open side window on vehicle

 Open side window on vehicle, to ensure that the rear wall window is not pressed outwards when the door is closed during the curing time by air pressure.

3

Remove wiper arm of rear-end door

 Left rear-end door

4

Remove upper rear-end door paneling

 Left rear-end door

5

Remove bottom rear-end door paneling

 Right rear-end door

AR68.30-L-1060VB

 Danger!

Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

6

Use cutting wire to cut out left rear wall window (1) or right rear wall window (2)

 Secure rear wall window to prevent it from falling down.

AR67.20-L-2000-07VA

"Veritrac" window removal tool

gotis://K_67.0_01.0

Suction lifting device

gotis://K_67.0_03.0

7

Use cup suction tools to remove left rear wall window (1) or right rear wall window (2)

Suction lifting device

gotis://K_67.0_03.0



Install

8

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

9

Prepare left rear wall window (1) or right rear wall window (2) for installation

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

10

Replace rubber spacers of left rear wall window (1) or right rear wall window (2) on rear-end door

AR67.20-L-3550-02VB

11

Apply adhesive material

 Height of glue bead approx. 13 mm.

AR67.10-P-1000-08P

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

12

Install left rear wall window (1) or right rear wall window (2) with aid of assistant

 The curing time, calculated from the time rear wall window is installed, is approx. 1 h.

Suction lifting device

gotis://K_67.0_03.0

13

Align left rear wall window (1) or right rear wall window (2) in body opening

AR67.20-L-2000-04VA

 Feeler gauge

*129589032100

Interval between bottom edge of rear window and edge of liftgate paneling

*BE67.20-P-1001-01C

14

Install bottom rear-end door paneling

 Right rear-end door

AR68.30-L-1060VB

15

Install upper rear-end door paneling

 Left rear-end door

16

Install wiper arm of rear-end door

 Left rear-end door

17

Perform rain test

Number

Designation

Model 414

BE67.20-P-1001-01C

Gap between bottom edge of rear window
and edge of rear door paneling

Dimension "A"

mm

2.5...3.5

See picture

-

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax. +49 221 3706410
www.spieshecker.com