Removing and installing side roof frame · ar6520w1007a · Mercedes-Benz WIS

AR65.20-W-1007A

Removing and installing side roof frame

20.2.97

BODY 942.899 with CODE (F04) L cab (long)

W65.20-0002-09

1 Welding flanges to rear roof frame
2 Welding flange to B-pillar
3 MIG welds on B-pillar

2 Welding flange to window frame

6 Welding flange to window frame
7 Welding flange to front section
of roof frame

4 Welding flanges to rear roof frame
5 Welding flanges to A-pillar outer section

 Danger!	The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled.	Use insulating mats. Wear protective clothing, protective goggles and protective masks. Remove highly combustible materials from hazard area. Use evacuation system.	AS00.00-Z-0007-01A
	General notes on body repair	All models	AH60.00-N-0001-01A
	General notes on welding	Model 638, 901, 902, 903, 904, 950, 952, 953, 954	AH60.00-N-0005-01A
	Removal
1	Remove side section of roof paneling		AR65.10-W-5755A
2	Remove side paneling		AR63.10-W-5743B
3	Remove side roof struts		AR65.20-W-1006-01A
4	Detach welds (1-7) and remove side roof frame	If B-pillar is also to be replaced	AR60.00-W-5750-02A
		Remove roof frame together with B-pillar. It is not necessary to detach welds (2, 3)	AR63.20-W-1350A
	Installation
5	Position new roof frame together with adjacent framework parts	Before welding in 	AR60.00-W-5750-04A
		 Check door cutout and gaps with temporarily attached paneling parts.	AR72.10-W-1089A
6	Tack weld framework components	 Check positioning of all components again.	AR60.00-W-5750-04A
7	Install new roof frame	 Welds (1-7) as on original part	AR60.00-W-5750-04A
8	Install side roof struts		AR65.20-W-1006-01A
9	Install side section of roof paneling		AR65.10-W-5755A
10	Install side paneling		AR63.10-W-5743B

ah6000n000101a General information on body repair
ah6000n000501a General notes on welding
ar6000w575002a Removing damaged components
ar6000w575004a Installing carriers, pillars and panelling parts
ar6310w5743b Removing and installing side paneling
ar6320w1350a Replacing complete B-pillar
ar6510w5755a Removing and installing roof paneling side section
ar6520w100601a Removing and installing roof strut
ar7210w1089a Check gaps and installation depth of door
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from