Replace center roof frame

AR65.20-P-1009RT

Replace center roof frame

25.3.03



Remove

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



General information on body repair

All models

AH60.00-N-0001-01A

1

Remove detachable body components in the repair area

2

Cover detachable body components remaining in vehicle (area to be repaired).

Tarpaulin (fire-resistant)

*WH58.30-Z-1001-40A

3

Remove center roof paneling

AR65.10-P-1000RT

4

Separate front center roof frame (1)

AR65.20-P-1009-01RT

 Spot weld milling cutter

*201589005100

 Vario Drill WS 91 spot weld removing tool

*WH58.30-Z-1006-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

5

Prepare mating surfaces on vehicle for front center roof frame (1)

AR65.20-P-1009-04RT

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Prepare front center roof frame (1) for installation

AR65.20-P-1009-02RT

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

7

Install front center roof frame (1) and weld in

AR65.20-P-1009-03RT



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

 Clamping pliers

*WH58.30-Z-1003-02A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

 Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

*WH58.30-Z-1023-04A

Inert gas welder

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

8

Install center roof paneling

AR65.10-P-1000RT

9

Clean repair areas

10

Prime area to be repaired with priming filler

 See Paintwork Manual.

11

Perform seam sealing after repair

AR97.10-P-4000RT

12

Paint repair areas and adjacent surfaces

 See Paintwork Manual.

13

Apply additional cavity preservation

AR97.20-P-1500RT

14

Use tarpaulin (fireproof) from vehicle

15

Reinstall all detachable body components removed

Number

Designation

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1023-04A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42