ar6520l100802va

Preparing rear roof frame for installation

Type ar · topic 65.20 · version 0100 · 2006-10-31

Applies to: MODEL 414.700

Where it sits

Function group 3 Body › 65 Roof › 65.20 Roof frame — Series 414 (models 700)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 414 (models 700)

AR65.20-L-1008-02VA

Preparing rear roof frame for installation

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Preparing rear roof frame for installation

L65.20-0087-09

1 Expose spot welds in area A and cut out.

2 Remove corner paneling from taillamp reinforcement.

3 Grind connection points down to bare metal in areas B to J.

4 Drill holes for rivet connections in areas K to N and debur.

Drill rivet holes when components are fitted in vehicle.

5 Grind spot welding flanges down to bare metal on both sides in shaded areas. Coat insides of spot weld flanges with zinc dust paint.

6 Carefully bend corner pillar open in connection areas to D-pillar to facilitate installation.