Remove/install front roof frame

AR65.20-L-1006VA

Remove/install front roof frame

21.6.01



Remove

Danger!

Risk of injury from cuts and grazes on sharp-edged vehicle components

Always wear protective gloves when working in vicinity of sharp, burred vehicle components.

AS00.00-Z-0017-01A



General notes on body repair

All models

AH60.00-N-0001-01A



Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z

1

Remove center roof paneling

AR65.10-L-1000VA

2

Separate front roof frame

AR65.20-L-1006-02VA

Spot weld cutter

*201589005100

 Vario Drill WS 91 spot-weld loosening tool

*WH58.30-Z-1006-01A

 Round wire brush, braided,  70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Tarpaulin (fire-proof)

*WH58.30-Z-1001-40A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

3

Prepare front roof frame for installation

AR65.20-L-1006-04VA

 Round wire brush, braided,  70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

Danger!

The high voltage used for arc welding presents a lethal hazard.Risk of explosion from welding in areas close to highly inflammable materials.Risk of injury when welding from weld splatter and UV light.Welding gases are poisonous when inhaled.

Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

4

Install front roof frame

AR65.20-L-1006-05VA

 Round wire brush, braided,  70 mm

*WH58.30-Z-1001-03A

 Clamping pliers

*WH58.30-Z-1003-02A

 Electrode miller

*WH58.30-Z-1003-01A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fire-proof)

*WH58.30-Z-1001-40A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

5

Install center roof paneling

AR65.10-L-1000VA

6

Clean welds and metal flanges with wire brush. Clean areas to be repaired.



7

Prime areas to be repaired with MB-2K primer/filler.

8

Supplement standard sealing with MB body sealant

Seam sealing after repairs

AR97.10-L-4000VA



General information on MB materials

All models

AH98.00-P-9409-03A

9

Supplement standard underfloor protection with MB permanent underfloor protection agent

Permanent underfloor protection

AR97.20-P-0500-03A



General information on MB materials

All models

AH98.00-P-9409-03A

10

Supplement hollow cavity preservation



Preservation

AP97.20-P-0640A

11

Reinstall all removed assembly parts

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42