Completely replace high roof

AR65.10-W-1100B

Completely replace high roof

27.8.02



Remove

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels.

AS00.00-Z-0017-01A



General information on body repair

AH60.00-N-0001-01A

1

Remove detachable parts in area to be repaired

2

Cover remaining detachable body components in area to be repaired

 Use fireproof tarpaulin to avoid damage from flying sparks.

*WH58.30-Z-1001-40A

3

Remove high roof (1)

AR65.10-W-1100-01B

 Spot weld milling cutter

*201589005100

 Spherical milling cutter, dia. 12 mm

*WH58.30-Z-1002-01A

 Vario Drill WS 91 spot-weld loosening tool

*WH58.30-Z-1006-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Grinding disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

 Cutting disk, dia. 65 mm, 80 m/s
(max. 23.500 rpm)

*WH58.30-Z-1021-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

4

Prepare high roof (1) for installation

AR65.10-W-1100-02B

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Grinding disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor.

AS00.00-Z-0007-01A

5

Install high roof (1)

AR65.10-W-1100-03B

 Electrode miller

*WH58.30-Z-1003-01A

 C-clamps

*WH58.30-Z-1031-02A

 Clamping pliers

*WH58.30-Z-1003-02A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

 Grinding disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

Inert gas welder

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A



Measures for preventing damage to vehicles or components when performing arc welding work

AH00.00-N-0005-01A

6

Supplement seals with MB body sealant in area to be repaired

7

Paint repair area and adjacent surfaces

 See Paintwork Manual

8

Supplement MB cavity preservation

9

Reinstall all detachable body components removed

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42