ar6510w102002c

Prepare side roof paneling

Type ar · topic 65.10 · version 0101 · 2006-10-31

Applies to: BODY 942.899, 943.899 with CODE (F04) Cab L (long) with CODE (DD5) Cab with high roof BODY 942.899, 943.899 with CODE (F15) MEGASPACE cab

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 942 (models 899) · Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 942 (models 899) · Series 943 (models 899)

AR65.10-W-1020-02C

Prepare side roof paneling

Commercially available tools

Number

Designation

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare side roof paneling

W65.10-1092-10

1 Drill holes for plug welding in areas A to D with hole punching pliers.

2 Grind connection surfaces in areas A to F down to bare metal on both sides.

3 Grind areas G and H on inside of side roof paneling (1) down to bare metal on one side.

The mount for the headliner is welded on the inside of the side roof paneling (1) in areas G and H

4 Sand down to bare metal spot weld flanges in the shaded areas on both sides.

5 Coat insides of spot welding flange in shaded areas with zinc dust paint.

Prepare side roof paneling

W65.10-1114-01

6 Punch holes with hole punching pliers in areas J and K

7 Grind connection surfaces in areas J and K down to bare metal on both sides.