ar6510p102004rt

Prepare mating surfaces on vehicle for side roof paneling

Type ar · topic 65.10 · version 0101 · 2006-10-31

Applies to: MODEL 251

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 251

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 251

AR65.10-P-1020-04RT

Prepare mating surfaces on vehicle for side roof paneling

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1022-04A

Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare mating surfaces on vehicle for side roof paneling

P65.10-2610-06

1 Grind mating surfaces down to bare metal in shaded areas B, C, E, F and G, on one side.

2 Grind mating surfaces in remaining shaded areas, on both sides.

3 Remove grinding chips using wet/dry vacuum cleaner.

4 Coat insides of spot welding flange (except areas B, C, E and G) with zinc dust paint.

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without power glass tilting/sliding roof, code 414

Prepare mating surfaces on vehicle for side roof paneling

P65.10-2611-07

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without power glass tilting/sliding roof, code 414

5 Grind connection surface down to bare metal in shaded area J, on one side.

6 Grind mating surfaces in remaining shaded areas, on both sides.

7 Remove grinding chips using wet/dry vacuum cleaner.

8 Coat insides of spot welding flange (except area J) with zinc dust paint.

Prepare mating surfaces on vehicle for side roof paneling

P65.10-3103-09

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without power glass tilting/sliding roof, code 414

9 Grind mating surfaces down to bare metal in shaded areas MA, N and P, on one side.

10 Grind mating surfaces in remaining shaded areas, on both sides.

11 Remove grinding chips using wet/dry vacuum cleaner.

12 Coat insides of spot welding flange (except areas MA, N and P) with zinc dust paint.