ar6510p102003pc

Install side roof paneling and weld in

Type ar · topic 65.10 · version 0114 · 2010-04-14

Applies to: MODEL 203.0 Ohne Erneuern der Dachbeplankung Mitte

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 203 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 203 (models 0**)

AR65.10-P-1020-03PC

Install side roof paneling and weld in

Test values for gap dimensions on hoods, doors and lids

Number

Designation

Model
203.004/006/
007/008/016/
018/020/035/
040/042/043/
045/046/052/
054/056/061/
064/065/081/
084/087/092

BE60.00-P-1002-01E

Gap dimension

Front door to A-pillar

Dimension "B"

mm

6.5 (+1)

Front door to fender

Dimension "H"

mm

3.5 (–0.5/+1)

Front door to rear door

Dimension "I"

mm

4 (–0.5/+1)

Front door to roof

Dimension "C"

mm

6.5 (+1)

Rear door to C-pillar

Dimension "T"

mm

-

Rear door to side piece, bottom

Dimension "J"

mm

3.5 (+1)

Front door to rear fender

Dimension "P"

mm

-

See picture

AR60.00-P-0700-01P

Install side roof paneling and weld in

Feeler gauge

129 589 03 21 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

Sealant, white, 310 ml, DB supply specification 6069.20

A 001 989 63 20

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97

Install side roof paneling and weld in

P65.10-2210-05

1 Apply MB body sealant to foam components (cross-hatched areas).

Install side roof paneling and weld in

P65.10-2211-04

2 Fit roof paneling at side and fix in place.

3 Connecting points for side roof paneling (areas A, B and C).

4 Side roof paneling (areas D and E).

Install side roof paneling and weld in

P65.10-2213-09

5 Rivet side roof paneling with flat head steel/steel rivets, 614 mm (areas F and G).

6 Side roof paneling (area H).

Install side roof paneling and weld in

P65.10-2214-04

7 Grind inert gas welds down flat.

8 Fill side roof paneling with solder in cross-hatched areas and smooth.