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Cutting template
Cutting template
Spot weld milling cutter
Cutting template
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251 589 09 23 00
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Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1022-04A | Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P65.10-2613-11
1 Mark and cut separation points in areas G and J.
Use cutting templates .
P65.10-3104-09
2 Drill holes for in areas C and E.
Use dia. 7 mm hole punching pliers .
3 Grind mating surfaces down to bare metal in shaded areas B, I and J, on one side.
4 Grind mating surfaces in remaining shaded areas, on both sides.
5 Remove grinding chips using wet/dry vacuum cleaner.
6 Coat insides of spot welding flange (except areas B, C, E, I and J) with zinc dust paint.
P65.10-2615-11
7 Mark and cut separation points in areas N and P.
Use cutting template.
P65.10-3105-09
8 Cut out two spot welds on striking plate of new part , so that two holes for remain in area MA.
9 Grind mating surfaces down to bare metal in shaded areas I, N and P, on one side.
10 Grind mating surfaces in remaining shaded areas, on both sides.
11 Remove grinding chips using wet/dry vacuum cleaner.
12 Coat insides of spot welding flange (except areas I, MA, N and P) with zinc dust paint.