ar6510p102002mfe

Prepare side roof paneling for installation

Type ar · topic 65.10 · version 0100 · 2019-08-13

Applies to: Model 118.6

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 118 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 118 (models 6**)

AR65.10-P-1020-02MFE

Prepare side roof paneling for installation

Model

118.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.
Further information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

Prepare side roof paneling for installation

1

Mark separating points on the side roof paneling (1) and cut (areas D1, D2, D3 and D4).


Transfer separation points from vehicle.


P65.10-A096-05

Prepare side roof paneling for installation

P65.10-A101-09

2

Drill holes with a diameter of 6 mm on side roof paneling (1) (area F).

Transfer holes from old part.

3

Deburr holes for plug welds on the side roof paneling  (1) on both sides.

4

Grind mating surfaces down to bare metal in cross-hatched areas.

Sand down spot weld flanges to bare metal on both sides.

5

Remove shavings and drill chips.

6

Apply zinc dust paint to insides of spot weld flanges.