ar6510p102002mfa

Prepare side roof paneling for installation

Type ar · topic 65.10 · version 0102 · 2019-07-23

Applies to: Model 177.0 Model 247.0/6/7

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 177 (models 0**) · Series 247 (models 0**, 6**, 7**)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 177 (models 0**) · Series 247 (models 0**, 6**, 7**)

AR65.10-P-1020-02MFA

Prepare side roof paneling for installation

Model

177.0

Model

247.0/6/7

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

The following operation steps are shown on the left side of the vehicle. In case of damage, these steps must be similarly performed on the right side of the vehicle.
Further information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

Prepare side roof paneling for installation

P65.10-3832-09

Shown on model 177.0

1.1

Model 177.0
Mark the separating points on the side roof paneling (1) and cut (areas D1, D2 and D3).

Transfer separating points from vehicle.

1.2

Model 247.0
Mark separating points on the side roof paneling (1) and cut (areas D1, D2, D3 and D4).

Transfer separating points from vehicle.

Prepare side roof paneling for installation

P65.10-A049-08

Shown on model 247.0

Prepare side roof paneling for installation

P65.10-3833-09

Shown on model 177.0

2

Drill holes with a diameter of 6 mm on the side roof paneling (1) (area E).

Transfer holes from old part.

3

Deburr holes for plug welds on the side roof paneling  (1) on both sides.

4

Grind mating surfaces down to bare metal in cross-hatched areas.

Sand down spot weld flanges to bare metal on both sides.

5

Remove shavings and drill chips.

6

Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .

Prepare side roof paneling for installation

P65.10-A050-09

Shown on model 247.0