ar6510p102002e

Prepare roof paneling at side

Type ar · topic 65.10 · version 0107 · 2006-10-31

Applies to: MODEL 202, 210

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 202 · Series 210

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 202 · Series 210

AR65.10-P-1020-02E

Prepare roof paneling at side

Prepare roof paneling at side
Prepare roof paneling at side
Prepare roof paneling at side
Prepare roof paneling at side

202 589 03 23 00

Template for left B-pillar

Template

Template

Template for right B-pillar

202 589 02 23 00

210 589 05 23 00

210 589 06 23 00

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare roof paneling at side
Prepare roof paneling at side

P65.10-0225-01

P65.10-0226-01

Determine separation point on A-pillar (area F) according to degree of damage of side roof paneling.

1 Separate separation points with body saw (area F).

2 Grind connection surfaces down to bare metal in shaded areas.

Grind spot welding flange down to bare metal on both sides.

3 Coat insides of spot weld flanges with zinc dust paint.

Prepare roof paneling at side

P65.10-0224-01

When replacing side roof paneling and B-pillar, mark separation point on side roof paneling according to B-pillar with marking template (area G).