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Cutting templates
Spot weld cutter
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
P65.10-2198-06
1 Scribe cutting points at A,B and C pillars.
Scribe cutting point at A-pillar to suit new part. Use cutting template at B and C pillars.
2 Cut at cutting point using body saw (areas A, B and C).
P65.10-2206-09
3 Uncover spot welds and mill off using spot weld miller
(areas D and E).
4 Uncover spot welds and drill using 6 mm bit (areas F and G).
5 Uncover spot welds and mill off using ball-type miller cutter (area H).
6 Heat side roof paneling in checked area using hot air gun.
Checked areas are foam-protected.
7 Remove side roof paneling.
Take care not to damage internal foam parts.
P65.10-2208-05
8 Grind side paneling connection surfaces to bare metal (checked areas). Grind spot weld flanges to bare metal on both sides.
9 Remove grinding and drilling chips using wet/dry vacuum cleaner.
10 Coat insides of spot welding flanges with zinc dust paint.