ar6430s572001ca

Partially separate corner pillar reinforcement at bottom

Type ar · topic 64.30 · version 0101 · 2015-06-15

Applies to: Model 415.605/705

Where it sits

Function group 3 Body › 64 Rear wall and rear end › 64.30 Corner paneling — Series 415 (models 605, 705)

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.30 Rear panel/rear end — Series 415 (models 605, 705)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.45 column — Series 415 (models 605, 705)

AR64.30-S-5720-01CA

Partially separate corner pillar reinforcement at bottom

Model

415.605/705

Partially separate corner pillar reinforcement at bottom

S64.30-4558-09

a

Dimension approx. 15 mm

1

Mark cut on bottom corner pillar paneling (1) and cut (area A).

Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

2

Expose spot welds on lower corner pillar reinforcement (1) and cut out (areas B, C and D).

Partially separate corner pillar reinforcement at bottom

S64.30-4559-09

3

Expose spot welds on lower corner pillar reinforcement (1) and side crossmember (2) and cut out (areas E, G, H, I and J).

4

Mark cut on side crossmember (2) and cut (area F).

5

Remove damaged bottom corner pillar paneling (1) and side crossmember (2).

Partially separate corner pillar reinforcement at bottom

S64.30-4560-09

6

Expose spot welds on remaining piece of side crossmember (3) and cut out (area K).

7

Remove damaged remaining piece of side crossmember (3) and remaining piece of lower corner pillar reinforcement (4).

Partially separate corner pillar reinforcement at bottom

S64.30-4561-09

8

Grind mating surfaces down to bare metal in crosshatched areas and around holes.

Sand down spot weld flanges to bare metal on both sides.

9

Remove shavings and drill chips.

Partially separate corner pillar reinforcement at bottom

S64.30-4562-09

10

Grind mating surfaces down to bare metal in crosshatched areas and around holes.

Sand down spot weld flanges to bare metal on both sides.

11

Remove shavings.

12

Coat insides of spot weld flanges with zinc dust paint.