P64.20-3365-12
1 Outer rear center section
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on repairs to body | All models | |
1 | Remove detachable parts in the repair area | ||
2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarpaulin (fire-proof) | |
3 | Separate outer rear center section | ||
Spot weld milling cutter | |||
Ball cutter, dia. 12 mm | |||
Vario Drill WS 91 spot weld removing tool | |||
Round wire brush, braided, dia. 70 mm | |||
Drill (electric/pneumatic) | |||
4 | Prepare connection surfaces on vehicle for outer rear center section | ||
Round wire brush, braided, dia. 70 mm | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare outer rear center section | ||
Round wire brush, braided, dia. 70 mm | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
6 | Install and weld in outer rear center section | ||
Clamping pliers | |||
Round wire brush, braided, dia. 70 mm | |||
Spot welder | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | |
7 | Clean repair areas | ||
8 | Prime area to be repaired using primer filler | See Paintwork Manual. | |
9 | Supplement standard seam sealing | See Paintwork Manual. | |
10 | Paint repair areas and adjacent surfaces | See Paintwork Manual. | |
11 | Apply additional cavity preservation | ||
12 | Reinstall all detachable parts removed |
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar6420p100001rt Separate outer rear center section
- ar6420p100009rt Prepare outer rear center section
- ar6420p100010rt Install and weld in outer rear center section
- ar6420p100012rt Prepare connection surfaces on vehicle for outer rear center section
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts