Remove/install rear wall paneling · ar6410w1100d · Mercedes-Benz WIS

AR64.10-W-1100D

Remove/install rear wall paneling

17.7.03

BODY 943.899 with CODE (F02) Cab L (long) / Single Cab

BODY 943.899 with CODE (F04) Cab L (long)

BODY 943.899 with CODE (F15) MEGASPACE cab

BODY 943.899 with CODE (F18) MEGASPACE/Single cab

W64.10-1080-06

	Remove
Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr metal repairs.	AS00.00-Z-0017-01A
	General information on repairs to body		AH60.00-N-0001-01A
1	Remove detachable body components in area to be repaired
2	Cover all attached parts remaining in vehicle (area to be repaired)	Use fireproof tarpaulin to avoid damage from flying sparks.	*WH58.30-Z-1001-40A
3	Separate rear wall paneling		AR64.10-W-1100-01D
		Welding spot milling cutter	*201589005100
		 Ball-type miller cutter, dia. 12 mm	*WH58.30-Z-1002-01A
		 Vario Drill WS 91 spot-weld loosening tool	*WH58.30-Z-1006-01A
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 rpm)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
4	Prepare rear wall paneling connection surfaces for installation		AR64.10-W-1100-02D
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 rpm)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare rear wall paneling for installation		AR64.10-W-1100-03D
		Hole punching pliers, dia. 7 mm	*WH58.30-Z-1002-02A
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 rpm)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
 Danger!	Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
6	Install rear wall paneling		AR64.10-W-1100-04D
		 Electrode miller	*WH58.30-Z-1003-01A
		 C-clamps	*WH58.30-Z-1031-02A
		 Clamping pliers	*WH58.30-Z-1003-02A
		 Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		 Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 rpm)	*WH58.30-Z-1024-04A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
	Measures for preventing damage to vehicles or components when performing arc welding work		AH00.00-N-0005-01A
7	Supplement seals with MB body sealant
8	Paint area to be repaired and adjacent surfaces	 See Paintwork Manual
9	Supplement MB hollow cavity preservation
10	Reinstall all detachable body components removed

Welding spot milling cutter

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ar6410w110001d Separate rear wall paneling
ar6410w110002d Prepare rear wall paneling connection surfaces for installation
ar6410w110003d Prepare rear wall paneling for installation
ar6410w110004d Install rear wall paneling
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts