Replace rear fender complete

AR63.50-P-1401MFD

Replace rear fender complete

09.03.2020

Model

118.3

1

Rear fender

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on acoustic foam and structural foam in the vehicle

AH60.00-P-0039-01MFA

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

 When installing a new rear left fender (1), the standard fuel filler cap must be installed and the filler neck must be covered with a spark protection blanket.

 Commercially available devices/tools
Spark-proof blankets

3

Remove rear fender (1).

AR63.50-P-1400-02MFD



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Round wire brush
Body power jigsaw
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Prepare rear fender (1).

AR63.50-P-1400-03MFD

 Commercially available devices/tools
Round wire brush
Body power jigsaw

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Install rear fender (1).

AR63.50-P-1400-04MFD



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Gap dimensions on hoods, doors and lids

AR60.00-P-0700-01MFC

Process filler on body

AR60.00-P-0031-01LWG

 As an alternative to the restoring the surfaces with the body solder, a body basic spatula can also be used.

 Commercially available devices/tools
Round wire brush
Blind rivet gun (minimum pull-off force 19 kN)
Hand riveter
Wet/dry vacuum cleaner

Basic body filler

*BR00.45-Z-1057-07A

Rear door to side wall

*BE60.00-P-1011-01NA

Bumper at rear to side wall

*BE60.00-P-1022-01NA

Outer tail lamp to side wall

*BE60.00-P-1017-01NA

Liftgate/trunk lid to side wall

*BE60.00-P-1015-01NA

Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)

*BE60.00-P-1012-01NA

1K-zinc dust paint

*BR00.45-Z-1056-07A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

 Feeler gauge

*129589032100

6

Clean weld joints and sheet metal flange.

 Commercially available devices/tools
Round wire brush

7

Remove spark protection blankets.

 Commercially available devices/tools
Spark-proof blankets

8

Clean repair area.

 Commercially available devices/tools
Wet/dry vacuum cleaner

9

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

10

Seal seam after repair.

AR97.10-P-4000-03MFA

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

12

Supplement cavity preservation

AR97.20-P-1500MFA

 Commercially available devices/tools
Pressure spray gun

Cavity preservation (free of solvents), 1 liter

*BR00.45-Z-1003-05A

13

Install all detachable parts in area of repair point.

Gap dimensions

Number

Designation

Model 118.3

BE60.00-P-1011-01NA

Rear door to side wall

Dimension "I"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01MFC

Gap dimensions

Number

Designation

Model 118.3

BE60.00-P-1012-01NA

Fuel filler flap/fuel filler flap hybrid to side wall (circumferential)

Dimension "J"

mm

2 (0,5)

For picture, see

AR60.00-P-0700-01MFC

Gap dimensions

Number

Designation

Model 118.3

BE60.00-P-1015-01NA

Liftgate/trunk lid to side wall

Dimension "M"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01MFC

Gap dimensions

Number

Designation

Model 118.3

BE60.00-P-1017-01NA

Outer tail lamp to side wall

Dimension "O"

mm

1,5 (0,5)

Gap dimensions

Number

Designation

Model 118.3

BE60.00-P-1022-01NA

Bumper at rear to side wall

Dimension "T"

mm

0 (+0,5)

For picture, see

AR60.00-P-0700-01MFC

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity preservation (free of solvents), 1 liter

A 000 986 72 70 10

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71