Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | ||
Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | ||
Front door to roof | Dimension "C" | mm | 6.5 (+1) | ||
Rear door to C-pillar | Dimension "T" | mm | 6 (+1) | ||
Rear door to side piece, bottom | Dimension "J" | mm | 3.5 (+1) | ||
Front door to rear fender | Dimension "P" | mm | - | ||
See picture | |||||
BE60.00-P-1003-01E | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | - |
Trunk lid to taillamp | Dimension "M" | mm | - | ||
Rear fender to taillamp | Dimension "U" | mm | 2 (0.5) | ||
See picture | |||||
BE60.00-P-1004-01E | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 6.5 (1) |
Rear-end door to rear fender | Dimension "M" | mm | 3.5 | ||
Rear-end door to taillamp | Dimension "L" | mm | 4 | ||
Rear-end door to bumper | Dimension "S" | mm | 5.5 | ||
Rear-end door to D-pillar | Dimension "Q" | mm | - | ||
See picture | |||||
BE60.00-P-1005-01E | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3.5 (-0.5/+0.5) |
See picture | |||||
129 589 00 27 00
Bending iron
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
1 Apply MB body sealant to foam parts and body (arrows).
P63.50-2357-03
P63.50-2361-06
2 Position rear fender with straightening tool, fit and fix in place.
3 Install rear lamp and rubber seal.
4 Check gaps and adjust on
rear fender/taillamp
rear fender/side rear door
rear fender/rear-end door.
Use feeler gauge!
P63.50-2367-09
5 Rear fender (areas B and L).
6 Rear fender (areas A, M and S).
7 Drill Ø 6 mm holes on outer longitudinal member (area C).
8 Rivet rear fender and outer longitudinal member using steel/steel flat head rivets, Ø 6x14 mm (area C).
P63.50-2372-09
9 Rear fender (area J).
10 Rear fender (areas E, F, K, N, O and R).
P63.50-2375-06
11 Remove straightening tool from rear fender.
12 Rear fender (areas G, H and I).
P63.50-2377-09
13 Bend over spot weld flanges on wheel well with bending jig.
Bend over spot weld flange analog to undamaged side of vehicle.
14 Rear fender at wheel well (areas D, P and Q).
P63.50-2378-11
15 Grind weld joint down flat and clean using wire brush.
16 Fill rear fender with body solder in cross-hatched area and smooth.