Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 5.0 (1.0) |
Front door to fender | Dimension "H" | mm | 4.0 (0.5) | ||
Front door to rear door | Dimension "I" | mm | - | ||
Front door to roof | Dimension "C" | mm | - | ||
Rear door to upper side section | Dimension "D" | mm | - | ||
Rear door to lower side section | Dimension "J" | mm | - | ||
Fender to A-pillar | Dimension "Q" | mm | - | ||
Front door to rear fender | Dimension "P" | mm | 4.0 (0.5) | ||
Fig., see | |||||
BE60.00-P-1003-01A | Gap dimension | Trunk lid to top of rear fender | Dimension "F" | mm | - |
Trunk lid to bottom of rear fender | Dimension "M" | mm | 4.5 (0.5) | ||
Trunk lid to rear fender | Dimension "F" | mm | 4.5 (0.5) | ||
Trunk lid to taillamp | Dimension "M" | mm | - | ||
Trunk lid to bumper | Dimension "V" | mm | - | ||
Rear fender to taillamp | Dimension "U" | mm | - | ||
Fig., see | |||||
BE60.00-P-1008-01A | Gap dimension | Soft top compartment cover/ | Dimension "X" | mm |
|
Soft top compartment cover to trunk lid | Dimension "Y" | mm | 4.5 (0.5) | ||
Fig., see | |||||
201 589 00 27 00
129 589 03 21 00
Cross-shape straightener
Feeler gage
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
P63.50-0470-01
P63.50-2036-01
P63.50-2037-01
1 Install rear fender
2 Fasten rear fender with clamping pliers, insert cross-shape straightener .
3 Adjust gap between rear fender, soft top compartment cover, trunk lid and front door (arrows).
P63.50-2027-06
4 Weld in rear fender with (areas A and D).
5 Weld in rear fender with (areas B and C).
P63.50-2029-06
6 Weld in rear fender with (area E).
7 Weld in rear fender with (areas F and H).
8 Weld in rear fender with (area I ).
9 Braze rear fender with (area G).
P63.50-2033-01
P63.50-2034-01
P63.50-2035-01
10 Weld in rear fender with (areas J and K).
11 Braze rear fender with (area L).
12 Grind welds.
13 Clean all welds with wire brush.