ar6350p140004k

Install rear fender

Type ar · topic 63.50 · version 0108 · 2006-07-26

Applies to: MODEL 208.3

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 208 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 208 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 208 (models 3**)

AR63.50-P-1400-04K

Install rear fender

Gap dimensions at hoods, doors and covers

AR60.00-P-0700-01K

Test and adjustment values, gap dimensions at hoods, doors and covers

Number

Designation

Model
208.3

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dim. "B"

mm

6.5 (0.5)

Front door to fender

Dim. "H"

mm

4.0 (0.5)

Front door to rear door

Dim. "I"

mm

-

Front door to roof

Dim. "C"

mm

-

Rear door to upper side section

Dim. "D"

mm

-

Rear door to lower side section

Dim. "J"

mm

-

Fender to A-pillar

Dim. "Q"

mm

-

Front door to rear fender

Dim. "P"

mm

4.0 (0.5)

Fig., see

AR60.00-P-0700-01K

BE60.00-P-1003-01A

Gap dimension

Trunk lid to top of rear fender

Dim. "F"

mm

-

Trunk lid to bottom of rear fender

Dim. "M"

mm

4.5 (0.5)

Trunk lid to rear fender

Dim. "F"

mm

4.5 (0.5)

Trunk lid to taillamp

Dim. "M"

mm

-

Trunk lid to bumper

Dim. "V"

mm

-

Rear fender to taillamp

Dim. "U"

mm

-

Fig., see

AR60.00-P-0700-01K

Install rear fender
Install rear fender
Install rear fender
Install rear fender

201 589 00 27 00

129 589 03 21 00

208 589 02 23 00

Cross-shaped straightener

Check and welding gage for side window

Feeler gage

129 589 00 27 00

Bending jig

Commercially available tools

Number

Designation

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Install rear fender

P63.50-0508-09

1 Apply MB body sealant in areas A and B.

Replaced damaged foam parts in B and C-pillar.

2 Install rear fender with check and welding gage .

3 Fasten rear fender with clamping pliers, insert cross spindle.

4 Adjust gaps between rear fender and trunk lid cover or between rear fender and front door (arrows).

Install rear fender

P63.50-0509-09

5 Weld in rear fender with .

Install rear fender

P63.50-0510-09

6 Weld in rear fender with .

7 MIG weld rear fender.

Areas: A

B-F

Install rear fender

P63.50-0511-09

8 MIG weld rear fender and braze.

Areas: A,C +

B

D, E

9 Place bending jig around spot weld flange on wheel arch panel.

10 Clean all welds with wire brush.

Referenced documents