Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model 163 | |||
BE60.00-P-1002-01D | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 5.0 (0.5) |
Front door to fender | Dimension "H" | mm | 5.0 (0.5) | ||
Front door to rear door | Dimension "I" | mm | 5.0 (0.5) | ||
Front door to roof | Dimension "C" | mm | 5.0 (0.5) | ||
Rear door to top of side section | Dimension "D" | mm | 5.0 (0.5) | ||
Rear door to side section, bottom | Dimension "J" | mm | 5.0 (0.5) | ||
Fender to A-pillar | Dimension "Q" | 5.0 (0.5) | |||
Front door to rear fender | Dimension "P" | - | |||
See picture | |||||
BE60.00-P-1003-01D | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 9.5 (0.5) |
Rear-end door to D-pillar | Dimension "F" | mm | 5.0 (0.5) | ||
Rear-end door to D-pillar | Dimension "G" | mm | 5.0 (0.5) | ||
Rear-end door to rear fender | Dimension "M" | mm | 5.0 (0.5) | ||
See picture | |||||
BE60.00-P-1004-01D | Gap dimension | Fuel filler flap | Dimension "K" | mm | 4.0 (0.5) |
Dimension "L" | mm | 4.0 (0.5) | |||
See picture | |||||
163 589 06 23 00
Template for right taillamp cutout
Template for left taillamp cutout
Feeler gauge
129 589 03 21 00
163 589 14 23 00
P63.50-0485-09
1 Insert side wall panel and fasten in correct position with aid of feeler gage to adjust gap between trunk lid and rear fender as well as rear door and rear fender (arrows).
2 Insert template for taillamp cutout and check position of rear fender.
2 Tack weld rear fender with a number of spot welds in areas (B) and (A)
P63.50-0486-06
3 Check installation position and gaps for rear fender again.
4 Completely weld in rear fender.
First complete welds in areas (B and C). Then weld welding area (C) and complete work in welding areas (A)
5 Carefully clean all welds with wire brush.
P63.50-0494-06
6 Tin rear fender in shaded areas.
7 Finish tinned surfaces.