Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dim. "B" | mm | 6.5 (0.5) |
Front door to fender | Dim. "H" | mm | 4.5 (0.5) | ||
Front door to rear door | Dim. "I" | mm | 5.5 (0.5) | ||
Front door to roof | Dim. "C" | mm | 6.5 (0.5) | ||
Rear door to upper side section | Dim. "D" | mm | 6.5 (0.5) | ||
Rear door to lower side section | Dim. "J" | mm | 4.0 (0.5) | ||
Fender to A-pillar | Dim. "Q" | mm | - | ||
Front door to rear fender | Dim. "P" | mm | - | ||
Fig., see | |||||
BE60.00-P-1004-01A | Gap dimension | Tailgate to roof | Dim." E" | mm | - |
Tailgate to D-pillar | Dim. "F" | mm | - | ||
Tailgate to D-pillar | Dim." G" | mm | - | ||
Tailgate to rear fender | Dim. "M" | mm | - | ||
Fig., see | - | ||||
BE60.00-P-1005-01A | Gap dimension | Fuel filler flap | Dim. "K" | mm | 4.0 |
Dim. "L" | mm | 4.5 | |||
Fig., see | |||||
210 589 19 23 00
129 589 00 27 00
129 589 03 21 00
210 589 18 23 00
Right taillamp gage
Left taillamp gage
Feeler gage
Bending jig
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
P63.50-0404-09
1 Install rear fender; fasten with clamping pliers and sheet metal screws.
2 Install gage for taillamp cutout and fasten.
3 Check gaps between rear fender and rear door or tailgate.
4 Spot weld rear fender.
Areas: A -
B -
C -
P63.50-0391-09
P63.50-0398-06
5 Spot weld in marked area (arrow) .
P63.50-0403-01
6 Crimp spot welding flange on left wheelhouse with crimping iron (analog to right side of vehicle).
7 Fill rear fender with solder in area of C and D-pillar and at entrance and smooth.
8 Clean all remaining welds with wire brush.
Referenced documents
- ar6000p070001fa Gap dimensions on hoods, doors and lids