ar6350p140003pb

Preparing new rear fender

Type ar · topic 63.50 · version 0100 · 2006-10-31

Applies to: MODEL 203.7

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 203 (models 7**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 203 (models 7**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 203 (models 7**)

AR63.50-P-1400-03PB

Preparing new rear fender

Preparing new rear fender

Cutting templates

203 589 10 23 00

Commercially available tools

Number

Designation

WH58.30-Z-1001-02A

Hole punching pliers, dia. 6 mm.

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Preparing new rear fender

P63.50-2322-09

1 Mark separation cut on new part with aid of template and cut with body saw (area C).

2 Mark separation cut on new part and cut with body saw (area B).
Dimension : X= approx.12 cm

3 Grind connection surfaces on new part down to bare metal (areas A, B and C).

4 Grind spot welding flanges in shaded areas down to bare metal on both sides. Coat inside of spot welding flanges with zinc dust paint

Preparing new rear fender

P63.50-2340-09

5 Drill 7 mm dia. holes in new part (area D).

Preparing new rear fender

P63.50-2339-04

6 Punch 6 mm dia. holes for riveting (area I).