ar6350p140003p

Preparing new rear fender

Type ar · topic 63.50 · version 0100 · 2006-07-26

Applies to: MODEL 203.0

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 203 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 203 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 203 (models 0**)

AR63.50-P-1400-03P

Preparing new rear fender

Commercially available tools

Number

Designation

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

Preparing new rear fender

P63.50-2186-09

1 Grind connection surfaces on new part to bare metal
(areas A and B).

2 Grind spot weld flanges in checked areas to bare metal on both sides. Coat insides of spot welding flanges with zinc dust paint.

3 Punch 7 mm holes in area C using hole punch.

Preparing new rear fender

P63.50-2192-09

4 To both foam parts (areas D and E),

apply bead of MB body sealing compound.

5 Drill 7 mm holes in new part (area F).

Remove and replace damaged foam parts.