ar6350p140003ea

Preparing new rear fender

Type ar · topic 63.50 · version 0106 · 2006-07-26

Applies to: MODEL 202.07 /08 /093 /18 /19

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 202 (models 07*, 08*, 093, 18*, 19*)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 202 (models 07*, 08*, 093, 18*, 19*)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 202 (models 07*, 08*, 093, 18*, 19*)

AR63.50-P-1400-03EA

Preparing new rear fender

Parts ordering notes

Part no.

Designation

Quantity

000 986 34 42

MB zinc dust paint

Preparing new rear fender
Preparing new rear fender

202 589 06 23 00

202 589 07 23 00

Template

Template

Commercially available tools

Number

Designation

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

Preparing new rear fender
Preparing new rear fender

P63.50-0285-01

P63.50-0284-01

1 Mark new part corresponding to rear fender removed and cut.

2 Use marking template on side longitudinal member.

3 Grind connection surfaces on new part down to bare metal (shaded areas and arrow).

4 Grind spot welding flanges down to bare metal on both sides.

5 Coat insides of spot welding flanges with zinc dust paint.

Preparing new rear fender

P63.50-0290-06

6 Drill holes in new part with 7 mm dia. bit or punch out with hole punching pliers (areas A–E).