ar6350p140002gh

Cutting out rear fender

Type ar · topic 63.50 · version 0105 · 2006-07-26

Applies to: MODEL 163

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 163

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 163

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 163

AR63.50-P-1400-02GH

Cutting out rear fender

Cutting out rear fender
Cutting out rear fender
Cutting out rear fender
Cutting out rear fender

163 589 10 23 00

Marking template

Marking template

Marking template

Marking template

163 589 09 23 00

163 589 11 23 00

163 589 12 23 00

Cutting out rear fender
Cutting out rear fender
Cutting out rear fender

163 589 00 23 00

Spot weld cutter

Marking template

Marking template

163 589 13 23 00

201 589 00 51 00

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1002-04A

Cutting wire

WH58.30-Z-1029-04A

Honing brush (grain 120)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1001-05A

Two-post lifting platform

Cutting out rear fender

P63.50-0572-09

1 Using cut point marking templates, mark cut points (A, B and C).

2 Mark outer most surface of C-pillar 9 mm longer (L) to provide material to create an offset bend flange.

3 From corners of outer most surface, mark angle cuts from line of template down to 9mm line.

Cutting out rear fender

P63.50-0415-09

4 Cut rear fender at separation points (areas A, B and C).

5 Grind out welds (areas I, J and K).

6 Cut out spot welds (areas D, E, F, G and H).

7 Remove rear fender.

Cutting out rear fender

P63.50-0431-06

8 Grind connection points down to bare metal (shaded areas).

9 Bend overlapping flange on C-pillar with crimping pliers .

Bent flange 9 mm