ar6330s100002ca

Prepare complete outer side longitudinal member

Type ar · topic 63.30 · version 0101 · 2015-09-17

Applies to: Model 415.603/703 with code T16 (Sliding door right) Right side of vehicle Model 415.603/703 with code T19 (Sliding door left) Left side of vehicle

Where it sits

Function group 3 Body › 63 Side wall › 63.30 Outer longitudinal members — Series 415 (models 603, 703)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 415 (models 603, 703)

AR63.30-S-1000-02CA

Prepare complete outer side longitudinal member

Model

415.603/703

with code T16 (Sliding door right)

Right side of vehicle

Model

415.603/703

with code T19 (Sliding door left)

Left side of vehicle

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Prepare complete outer side longitudinal member

S63.30-4600-09

b

Dimension approx. 35 mm

c

Dimension approx. 20 mm

1

Mark separating points on side longitudinal member (1) and cut (areas A, B and C).

Transfer separation points from vehicle.

Prepare complete outer side longitudinal member

S63.30-4601-09

2

Drill holes for MAG welding on side longitudinal member (1) (area D).

3

Grind mating surfaces on side longitudinal member (1) down to bare metal in crosshatched areas and around the holes (area D).

Sand down spot weld flanges to bare metal on both sides.

4

Remove shavings and drill chips.

5

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface (area E) with zinc dust paint.
Otherwise there may be adhesion problems.

Observe pretreatment of bonding surface (area E).