Remove/install front side longitudinal member

AR63.30-P-0815FF

Remove/install front side longitudinal member

14.05.2019

Model

454.0

1

Front side longitudinal member



Remove

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

1

Remove detachable parts in the repair area

2

Cover all detachable parts remaining in vehicle (area to be repaired)


Use fire-resistant tarp
to prevent damage due to flying sparks.

3

Set up straightening bench with straightening set and position vehicle

 Observe setup plans.

4

Completely remove A-pillar

AR63.20-P-1100FF

5.1

Partially remove outer shell of the longitudinal member at the entrance

During removal of the outer longitudinal member outer shell in the front area.

AR63.30-P-1110FF

5.2

Remove longitudinal member outer shell from the entrance

During removal of the entire longitudinal member outer shell.

AR63.30-P-1102FF

6

Remove front side longitudinal member (1) and prepare mating surfaces on the body for installation

AR63.30-P-0815-01FF

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare front side longitudinal member (1) for installation

AR63.30-P-0815-02FF

Notes on replacing body parts

AH60.00-P-0027-01FF

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

8

Install front side longitudinal member (1)

AR63.30-P-0815-03FF

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

9

Clean weld joints and sheet metal flanges with wire brush and clean repair areas

10

Prime repair area using primer filler

11

Supply standard seam seals with body sealant

AR97.10-P-4000FF

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

12

Supplement standard underbody protection with permanent underfloor protection

Underfloor protection 800 ml

*BR00.45-Z-1001-05A

13

Paint repair area adjacent surfaces

14

Supplement hollow cavity preservation after repair work

AR97.20-P-1500FF

Teroson protective wax, art. no: 122.73Q

*BR00.45-Z-1008-05A

15.1

Install longitudinal member outer shell at the entrance

During installation of the entire longitudinal member outer shell.

AR63.30-P-1102FF

15.2

Partially install longitudinal member outer shell at the entrance

During installation of the longitudinal member outer shell in the front area.

AR63.30-P-1110FF

16

Completely install A-pillar

AR63.20-P-1100FF

17

Take vehicle of the straightening bench and remove straightening bench

18

Reinstall all removed assembly parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-05A

Underfloor protection 800 ml

A 001 986 46 10

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1008-05A

Teroson protective wax, art. no: 122.73Q

Henkel Loctite
www.Loctite.de