D63.30-0294-06
1 Rear door outer entrance
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
1 | Remove rear door | ||
2 | Remove detachable parts in area to be repaired | ||
3 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
4 | Cut off rear door outer entrance (1) | ||
Spot weld milling cutter | |||
Vario Drill WS 91 spot weld removing tool | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill | |||
Angle grinder | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
5 | Prepare rear door outer entrance (1) for installation | ||
Hole punching pliers, dia. 7 mm | |||
Round wire brush, braided, dia. 70 mm | |||
Drill | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
6 | Weld in rear door outer entrance (1) | ||
Electrode miller | |||
Clamping pliers | |||
Round wire brush, braided, dia. 70 mm | |||
Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |||
MIG MAG gas welder (steel, brazing, aluminum) | |||
Inverter spot welder | |||
Drill | |||
Angle grinder | |||
7 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm | |
Drill | |||
8 | Clean repair area | ||
9 | Prime repair area with primer filler | ||
10 | Carry out seam sealing after repairs | Supplement standard sealants with MB body sealant. | |
Sealant | |||
Seam sealant, sprayable 310 ml | |||
11 | Paint repair areas and adjacent surfaces | ||
12 | Apply additional cavity preservation | ||
| Notes on cavity preservation | ||
Combination pressure spray gun (corrosion protection) | |||
MB cavity wax preservation, 1 l | |||
13 | Remove tarp | On all covered parts remaining in vehicle. | |
14 | Install rear door | ||
15 | Install all removed detachable parts |
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah9720p000101b Notes on cavity preservation
- ar6330d001001h Cut off rear door outer entrance
- ar6330d001002h Prepare rear door outer entrance for installation
- ar6330d001003h Weld in rear door outer entrance
- ar9710d4000h Seam sealing following repair
- ar9720d1500h Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts