P63.20-4599-06
Shown on model 171
1 Side rear inside panel
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
| Measures for preventing damage to components when performing electric welding and soldering work | ||
| General information on body repair | ||
| General information on MB materials | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
3 | Equip straightening bench with module members, cross members and straightening tool set. | Observe enclosed set-up plans. | |
Straightening tool set, passenger cars (Celette) gotis://K_60-65_02.0 | |||
Straightening system, passenger cars ( Car Bench) gotis://K_60-65_03.0 | |||
4 | Place vehicle on straightening bench lift and fasten | Two-column lift 3.0 - -3.5 t electromechanical gotis://H_00.1_01.0 | |
Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1 | |||
5 | Remove rear fender | ||
6 | Remove side rear inside panel (1) | Round wire brush gotis://K_58.3_06.0 | |
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
7 | Prepare side rear inside panel (1) | Round wire brush gotis://K_58.3_06.0 | |
Zinc dust paint suitable for spot welding | |||
| Install | ||
8 | Weld in side rear inside panel (1) | ||
Portal frame (model 171, 172) | |||
Welding device (model 171) | |||
Model 172 Portal bracket supplementary set (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Celette) gotis://K_60-65_02.0 | |||
Straightening system, passenger cars ( Car Bench) gotis://K_60-65_03.0 | |||
Multifunction device (spot welding) gotis://K_60-65_15.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Zinc dust paint suitable for spot welding | |||
9 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | Two-column lift 3.0 - -3.5 t electromechanical gotis://H_00.1_01.0 | |
Two-post lifting platform, 2.5 - 3.5 t electrohydraulic gotis://H_00.1_01.1 | |||
10 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
11 | Install rear fender |
171 589 00 23 00
Weld in device
Portal frame
129 589 03 23 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah6000n000101a General information on body repair
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah9800p940903a General information on MB materials
- ar6320p140001v Remove side rear inside panel
- ar6320p140002v Prepare side rear inside panel
- ar6320p140003v Weld in side rear inside panel
- ar6350p1400v Replace complete rear fender
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.