Commercially available tools
Number | Designation | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.20-4612-09
Dimensions:
a 40 mm
1 Mark cutting lines on inner B1-pillar (1) (area A).
2 Cut separation points on inner B1-pillar (1) with body saw (area A).
3 Grind connection surfaces on inner B1-pillar (1) down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
4 Grind connection surfaces on reinforcement (2) down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
5 Coat insides of spot weld flanges with zinc dust paint.
P63.20-4616-09
6 Fasten reinforcement (2) with clamping pliers to inner B1-pillar (1).
7 Weld in reinforcement (2) and inner B1-pillar (1) with (areas A, B and C).
8 Clean resistance spot welds with wire brush (areas B and C).
9 Coat with zinc dust paint (areas B and C).
10 Grind connection surfaces on inner B1-pillar (1) down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
11 Coat insides of connection surfaces with zinc dust paint.
12 Grind bottom partition wall mount (3) and center partition wall bracket (4) down to bare metal in shaded areas.
13 Grind shaded areas on center partition wall bracket (4) down to bare metal around holes.