AR63.20-D-9080E | Remove/install front corner pillar | 27.4.03 |
MODEL 903.612 with CODE (PG5) UPS integral box body
right side of vehicle
MODEL 903.612 with CODE (Z22) Post freight delivery service
right side of vehicle with linearly guided sliding door
D63.20-1182-09
Shown on right front corner pillar
1 Door sill molding
2 Front corner pillar
6 Guide
7 Rivet
8 Connecting panel
3 Rivets
4 Bracket
5 Bolts
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Explosion hazard from grinding dust. Injury hazard from irritation of respiratory paths when inhaled or from eye and skin contact with glass fibers | Remove dust with approved vacuum cleaner, wear respiratory mask, eye protection and protective gloves | |
Danger! | Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses. | |
| Notes on gluing | ||
1 | Remove foam rubber | Remove foam rubber in interior compartment between B-pillar and partition wall. | |
2 | Remove door sill molding (1) | ||
3 | Remove edge guard from front corner pillar (2) | ||
4 | Drill out rivets (3) and remove bracket (4) | ||
Drill (electric/pneumatic) | |||
5 | Unscrew bolts (5) and remove guide (6) | ||
6 | Drill out rivet (7) | ||
Drill (electric/pneumatic) | |||
7 | Remove retaining rail from front corner pillar (2) downward | ||
8 | Remove front corner pillar (2) | ||
Cutting blade | |||
Multicutter | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
| Install | ||
9 | Prepare front corner pillar (2) for installation | ||
Clamps | |||
Screw-on clamping gripper, 6.4 mm dia. - Clamping range 0-15 mm, identification color silver | |||
Drill (electric/pneumatic) | |||
10 | Prepare connecting panel (8) for installation | ||
Screw-on clamping gripper, 6.4 mm dia. - Clamping range 0-15 mm, identification color silver | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
11 | Install front corner pillar (2) | ||
Hand gun | |||
Clamps | |||
Hand riveter | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
Körabond HG 81 1l primer | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
Broom yellow Körapur 140 sealing adhesive; 310 ml | |||
12 | Install retaining rail in front corner pillar (2) from bottom and align | ||
13 | Install rivet (7) | ||
Hand riveter | |||
14 | Install guide (6) and screw in bolts (5) | ||
15 | Install bracket (4) and install rivet (3) | ||
Hand riveter | |||
16 | Install edge guard on front corner pillar (2) | ||
17 | Install door sill molding (1) | ||
18 | Insert foam rubber | Insert foam rubber in interior compartment between B-pillar and partition wall |
124 589 21 63 00
Cutting blade
Hand pressure gun
000 589 01 25 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Münden, Germany | |
WH58.30-Z-1003-20A | Multicutter | |
WH58.30-Z-1003-29A | Hand riveter |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1042-01A | Broom yellow Körapur 140 sealing adhesive; 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-01A | Helmipur SH 100 sealing adhesive, white, 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-07A | Primer Körabond HG 81, 1l | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6310n900001d Notes on gluing
- ar6320d908001e Remove front corner pillar
- ar6320d908002e Prepare front corner pillar for installation
- ar6320d908003e Install front corner pillar
- ar6320d908004e Prepare connecting panel for installation
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows