Remove/install front corner pillar · ar6320d9080d · Mercedes-Benz WIS

AR63.20-D-9080D

Remove/install front corner pillar

15.8.02

MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system

MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system

MODEL 903.612 /613 with CODE (Z22) Freight delivery service for post office

D63.20-1159-06

1 Door sill molding

2 Front corner pillar

3 Rivet

4 Panel

5 Connection panel

	Remove
Danger!	Risk of poisoning after inhaling vapors or swallowing glue. Injury hazard in case of skin or eye contact with the adhesive	Wear protective respiratory masks, protective gloves and safety glasses. Pour glue only into suitable and appropriately marked containers.	AS00.00-Z-0016-01A
Danger!	Explosion hazard from grinding dust. Injury hazard from irritation of respiratory paths when inhaled or from eye and skin contact with glass fibers	Evacuate dust occurring with approved vacuum cleaner, wear respiratory mask, eye protection and protective gloves	AS60.00-Z-0002-01A
Danger!	Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
	Notes on gluing in	Model 903.612/613.	AH63.10-N-9000-01D
1	Remove foam rubber.	 Remove foam rubber in passenger compartment between B-pillar and dividing wall.
2	Remove front underride guard.	 Left side only. 
		Remove/install underride guard	AR88.30-D-0010D
3	Remove entrance plate (1)	 Right side only.
4	Remove edge guard in area of front corner pillar (2).	 Right side only.
5	Drill out rivets (3) and remove panel (4).	 Right side only.
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
6	Remove front corner pillar (2).		AR63.20-D-9080-01D
		 Cutting blade	*124589216300
		 Multicutter	*WH58.30-Z-1003-20A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
	Install
7	Prepare front corner pillar (2) for installation		AR63.20-D-9080-02D
		 Clamps	*WH58.30-Z-1031-02A
		 Pop-up rivet with locking thread	*WH58.30-Z-1038-02A
		 Hand riveter	*WH58.30-Z-1003-29A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
8	Prepare connection panel (5) for installation		AR63.20-D-9080-04D
		 Pop-up rivet with locking thread	*WH58.30-Z-1038-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
9	Install front corner pillar (2).		AR63.20-D-9080-03D
		 Hand gun	*000589012500
		 Cutting blade	*124589216300
		 Clamps	*WH58.30-Z-1031-02A
		 Multicutter	*WH58.30-Z-1003-20A
		 Hand riveter	*WH58.30-Z-1003-29A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1L primer	*BR00.45-Z-1049-07A
		Körapur 140 sealant, broom yellow; 310 ml	*BR00.45-Z-1042-01A
		Helmipur SH 100 sealing adhesive, white, 310 ml	*BR00.45-Z-1049-01A
10	Install front underride guard.	 Left side only. 
		Remove/install underride guard	AR88.30-D-0010D
11	Position panel (4) and install rivets (3).	 Right side only.
		 Hand riveter	*WH58.30-Z-1003-29A
12	Insert edge guard in area of front corner pillar (2).	 Right side only.
13	Install door sill molding (1).	 Right side only.
14	Insert foam rubber	 It is necessary to install foam rubber in passenger compartment between B-pillar and dividing wall.

124 589 21 63 00

Cutting blade

Hand gun

000 589 01 25 00

Commercially available tools

Number	Designation
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Münden, Germany
WH58.30-Z-1003-20A	Multicutter
WH58.30-Z-1003-29A	Hand riveter

Workshop equipment

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Repair materials

Number	Designation	Order number
BR00.45-Z-1042-01A	Broom yellow Körapur 140 sealing adhesive; 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 791
BR00.45-Z-1049-01A	Helmipur SH 100 sealing adhesive, white, 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 330 733
BR00.45-Z-1034-04A	Körasol V WL cleaner, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 741
BR00.45-Z-1049-07A	Primer Körabond HG 81, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 338 976

Referenced documents

ah6310n900001d Notes on gluing
ar6320d908001d Remove front corner pillar
ar6320d908002d Prepare front corner pillar for installation
ar6320d908003d Install front corner pillar
ar6320d908004d Prepare connection panel for installation
ar8830d0010d Remove/install underride guard
as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows