Remove/install front corner pillar

AR63.20-D-9080B

Remove/install front corner pillar

20.02.2019

Model

906.135

with code PZ0 (Package delivery vehicle, integral box body DP DHL)

1

Rubber door seal

2

Protective strip

3

Screw

4

Front corner pillar

5

Connecting panel

E6/10

Right front side-marker lamp



Remove

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.

Wear protective gloves and safety glasses.

AS65.00-Z-0001-01A

 Warning

Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows

Wear protective gloves and safety glasses.

AS65.00-Z-0003-01A

Topical note

Notes on gluing

AH63.10-N-9000-01D

General information on riveting

AH60.00-P-0003-01N

1

Remove retainer profile for guide rail under sliding door

AR61.10-D-5851B

2

Unscrew screw (3) and remove rubber door seal (1)

3

Cut joint of protective strip (2) and remove protective strip (2)

4

Remove right front side marker lamp (E6/10)

5

Remove front corner pillar (4)

AR63.20-D-9080-01B



Install

6

Prepare front corner pillar (4) for installation

AR63.20-D-9080-02B

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

7

Prepare connecting panel (5) for installation

AR63.20-D-9080-04B

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

8

Install front corner pillar (4)

AR63.20-D-9080-03B

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

Körapop 225 sealing adhesive, white; 600 ml

*BR00.45-Z-1098-01A

Körapop 235 sealing adhesive, broom yellow; 310 ml

*BR00.45-Z-1103-01A

9

Install right front side marker lamp (E6/10)

10

Install, mask off and caulk protective strip (2)

Körasolv WL cleaner, 1 l

*BR00.45-Z-1071-04A

Primer Körabond HG 81, 1l

*BR00.45-Z-1054-07A

Körapop 235 sealing adhesive, broom yellow; 310 ml

*BR00.45-Z-1103-01A

11

Slide on rubber door seal (1) and tighten screw (3)

12

Install retainer profile for guide rail under sliding door

AR61.10-D-5851B

Repair materials

Number

Designation

Order number

BR00.45-Z-1054-07A

Primer Körabond HG 81, 1l

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax. +49 3761 492208
www.saxas.biz
Order no.: 338 976

BR00.45-Z-1071-04A

Körasolv WL cleaner, 1 l

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel.: +49 3761 49143
Fax +49 3761 492208
Order no.: 326 741
http://www.saxas.biz

BR00.45-Z-1098-01A

Körapop 225 sealing adhesive, white; 600 ml

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax +49 3761 492208
www.saxas.biz
Order no.: 344 039

BR00.45-Z-1103-01A

Körapop 235 sealing adhesive, broom yellow; 310 ml

Saxas Nutzfahrzeuge Werdau AG
Greizerstr. 70
08412 Werdau
Germany
Tel. +49 3761 49143
Fax +49 3761 492208
www.saxas.biz
Order no.: 343 910