1 | B-pillar paneling lower section |
D63.20-0053-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove front passenger door | ||
2 | Remove front passenger door seal | ||
3 | Remove front door sill trim | ||
4 | Remove 2nd door on right | ||
5 | Remove door seal of 2nd door | ||
6 | Remove rear door sill trim | ||
7 | Remove B-pillar interior trim | ||
8 | Remove other detachable parts in repair area | ||
9 | Cover all detachable parts that remain in repair area | ||
10 | Remove right rear outside door sill | ||
11 | Separate right B-pillar panel bottom section (1) | ||
Cut spot welds | |||
Spot weld milling cutter | |||
| Install | ||
12 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
13 | Prepare right B-pillar panel bottom section (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
14 | Weld in right B-pillar panel bottom section (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
15 | Install right rear outside door sill | ||
16 | Grind off any residue welding material | ||
17 | Solder connections | ||
18 | Vacuum out hollow cavities | | |
19 | Clean repair area and prime with MB primer filler | ||
20 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
21 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
22 | Paint repair area adjacent surfaces | ||
23 | Add cavity preserving agent | ||
24 | Install B-pillar interior trim | ||
25 | Install door seal of 2nd door | ||
26 | Install rear door sill trim | ||
27 | Install 2nd door on right | ||
28 | Install front passenger door seal | ||
29 | Install front door sill trim | ||
30 | Install front passenger door | ||
31 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000n000501a General notes on welding
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- ar6320d000201a Separating right B-pillar paneling bottom section
- ar6320d000202a Preparing right B-pillar paneling bottom section for installation
- ar6320d000203a Welding in right B-pillar paneling bottom section
- ar6330d0005a Remove/install right rear door outer entry
- ar6330d0005a
- ar6420d0002a Work instructions for cutting
- ar7215d1051a Remove/install hinged door
- ar7215d1251a Remove, install 2nd door on right
- ar9710d4000a Seam sealing following repair
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as9100z000101d Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.